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Old 04-09-2016, 02:16 AM   #1
Ford_Freddie
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Default Zenith 2 - pitted seat of the gas adjusting needle

I'm looking for the best way to smoothen the pitted seat (machined into the casting) of the gas adjusting needle in my Zenith 2 carburetor. Thank you in advance.
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Old 04-09-2016, 06:36 PM   #2
JD 1931
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Default Re: Zenith 2 - pitted seat of the gas adjusting needle

take an old adj. needle and put valve grinding compound on tip and hold straight as possible and insert it into opening and seat, hone it back and forth. clean out with laquer thinner......
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Old 04-09-2016, 07:57 PM   #3
colin1928
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Default Re: Zenith 2 - pitted seat of the gas adjusting needle

A old style Carburetor repairer should have the seat reface equipment that you need
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Old 04-09-2016, 08:29 PM   #4
Tom Wesenberg
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Default Re: Zenith 2 - pitted seat of the gas adjusting needle

A small drill bit running backwards with valve grinding compound on the tip should give a nice seat.
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Old 04-09-2016, 09:00 PM   #5
Tom Endy
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Default Re: Zenith 2 - pitted seat of the gas adjusting needle

I don't see a need to do anything about a cast GAV seat. Normally the GAV valve is cracked open a quarter to a half turn on most Zeniths.

You could also drill and tap a cast valve seat and install the brass valve seat used in the early Zeniths. I had a friend develop the tooling to do that. It comprised of a drill guide to drill the cast seat out, a tool to grind a flat seat, and a tap to install the threads. For a while I was using this procedure to install the brass seat on Zeniths I was restoring until it dawned on me there was not a need for it.

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Old 04-10-2016, 12:44 AM   #6
Mike V. Florida
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Default Re: Zenith 2 - pitted seat of the gas adjusting needle

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Old 04-10-2016, 01:13 AM   #7
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Default Re: Zenith 2 - pitted seat of the gas adjusting needle

Thank you all for the helpful answers.
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