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03-17-2023, 03:15 PM | #1 |
Senior Member
Join Date: May 2010
Location: Solihull, England.
Posts: 8,755
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1955 Ford Zephyr. Master cylinder conversion Part 1.
My friend Geoff has two 1955 Zephyrs. This covers a job we did on the blue one. He thought there might be a problem with the brakes so we investigated. It needed new seals on one wheel. We fixed that, but couldn't bleed the brakes. These Zephyrs are notorious for brake bleeding problems. We decided to do a home brew conversion to more modern (late 1950s!) master cylinders. Follow along as we design and build a couple of adaptors and get it all back up and running. For the sake of all of our sanity I have left out the first 6 hours of unsuccessful bleeding footage. I hope you enjoy the video. Be sure to look out for part 2.
https://youtu.be/j_33rMPJTuI |
03-17-2023, 05:02 PM | #2 |
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Join Date: May 2012
Location: Queensland, Australia
Posts: 10,376
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Re: 1955 Ford Zephyr. Master cylinder conversion Part 1.
https://youtu.be/j_33rMPJTuI |
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03-18-2023, 09:35 AM | #3 |
Junior Member
Join Date: Nov 2022
Location: Boulder CO
Posts: 10
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Re: 1955 Ford Zephyr. Master cylinder conversion Part 1.
I've spent many hours bleeding the brakes on a couple of mk2 Zephyrs. About to do it again pretty soon.
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03-18-2023, 10:03 AM | #4 |
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Join Date: May 2010
Location: Charlotte NC KiWi-L100 available here
Posts: 2,963
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Re: 1955 Ford Zephyr. Master cylinder conversion Part 1.
Yes they are very difficult. Way back when I was an apprentice I worked at GM garage and after 2 days I still couldn’t get an acceptable pedal so walked around to the Ford dealer and talked with shop Forman. He say oh it’s easy. With shoes off front backing plates unbolt them from upright. Then rotate so as to get the last wheel cylinder is up with piston bore vertical pop piston and seal out let fluid run until overflowing. Now re-install seal and piston. Now turn an do same to other wheel cylinder. Bolt backing plate back on install shoes and drum. Now the other front. I rock hard pedal in 30 minutes. Good luck. Feel free to ask any questions.
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03-18-2023, 10:40 AM | #5 | |
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Join Date: Nov 2022
Location: Boulder CO
Posts: 10
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Re: 1955 Ford Zephyr. Master cylinder conversion Part 1.
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