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Old 04-26-2018, 07:05 AM   #1
rocket1
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Default gearshift lever ball repair

the ball on the end of my 29ccpu shift lever is badly worn,anybody have experience welding it up and grinding it round? I'm going to attempt it,pointers would be helpful,thanks.
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Old 04-26-2018, 07:35 AM   #2
Terry, NJ
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Default Re: gearshift lever ball repair

Yes I did! I MIGged it, then I forged it round it on my anvil and worked it on my freehand grinder. Then I finished it off with a file. I used a shifting fork as gauge. You must not only fit it to the slot, but allow it to make the "Throw" to get into the various gears. Go to my albums, "My A" and there are pics in there.
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Old 04-26-2018, 09:07 AM   #3
katy
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Default Re: gearshift lever ball repair

I did the same as Terry except no pictures.
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Old 04-26-2018, 10:47 AM   #4
Russ/40
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Default Re: gearshift lever ball repair

I gas welded mine. You can control the flow and make a pretty round ball that requires little shaping afterwards.
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Old 04-26-2018, 02:55 PM   #5
Keith True
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Default Re: gearshift lever ball repair

Just use a washer with the same size hole as the OD of the ball for a guage.Weld,grind,file and fit until the ball is the same size as the hole in the washer.
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Old 04-26-2018, 05:01 PM   #6
larrys40
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Default Re: gearshift lever ball repair

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Keith,
I like that idea! Excellent. It should be 1/2 inch if I remember. I use to braze them up and shape them round
Larry shepard
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Old 04-26-2018, 05:52 PM   #7
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Default Re: gearshift lever ball repair

I remember .490 but lets not split hairs :-) I need all I have!
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Old 04-27-2018, 10:38 AM   #8
rocket1
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Default Re: gearshift lever ball repair

I understand Craig Riker from the Toledo Ohio area sells reconditioned shift levers,anybody have the contact info on him,thanks in advance.
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