|
Sponsored Links (Register now to hide all advertisements) |
|
|
Thread Tools | Display Modes |
12-19-2014, 01:17 PM | #1 |
Senior Member
Join Date: Dec 2013
Location: Minnesota, Florida Keys
Posts: 10,319
|
Engne test stands
I don't want to clutter up Sanborn's thread about his great new engine, so I'll start a new one.
I have always heard that an engine should initially be run for 20 minutes at a steady 2000 RPM to properly break in the cam. Now I am hearing that doing so will cause the rings to not seat properly. I have had the same experience as Mike B on that thread (having no problems with engines initially run on my stand). Either you have the new type rings that seat almost immediately, or the old type that take 500 miles. If the new type do indeed seat that quickly, then it shouldn't matter if the initial start-up is in a car or on a stand. If using the old type, 20 minutes on a stand is a drop in the bucket compared to 500 miles. The convenience of being able to run the engine cam break in on the stand is worthwhile to me. If something does go wrong, the engine doesn't have to come out of the car with all that entails. I can see where trying to do the initial 500 miles all on the stand may not be a good idea, but I don't do that. Can anyone document the problems with rings not seating in an engine initially run on a test stand? I'd really like to know because I'd hate to think that something I have put time and effort into and am so proud of is doing me a disservice. There was a thread on the H.A.M.B. about mounting early flatheads on an engine stand using the bellhousing rather than a side mount. There were folks on both sides, but I don't remember anyone definitively saying they had had a block break on them by mounting them that way. (No, we don't need to re-visit that particular controversy again here.) Your thoughts? |
12-19-2014, 02:50 PM | #2 | |
Senior Member
Join Date: May 2010
Location: Granger (Northern) Indiana
Posts: 1,520
|
Re: Engne test stands
Quote:
Engine mounting: There have been several reports of early engines that fell off stands because of integral bell housing failure, and some included pictures. Does it happen? Yes. Can it happen? Yes. Does it happen all the time? No. Last edited by V8 Bob; 12-19-2014 at 03:02 PM. |
|
Sponsored Links (Register now to hide all advertisements) |
|
12-19-2014, 03:21 PM | #3 | |
Member Emeritus
Join Date: Nov 2012
Location: Wichita KS
Posts: 16,132
|
Re: Engne test stands
Quote:
My current block was broke on an engine stand (not by me). The issue is with the 59a or earlier, not the later blocks. |
|
12-19-2014, 05:59 PM | #4 |
Senior Member
Join Date: May 2010
Location: Chester Vt
Posts: 8,860
|
Re: Engne test stands
I don't think running an engine on a stand for 20-30 minutes will do any harm, and probably some good in breaking in the cam and lifters. However, very nice run stands have a habbit of keeping the engine running for th benefit of friends to listen to the old flathead run. Jazzing the throttle washing the cylinder wals with gasoline, etc. Now does running an engine stand ruin the rings? I can't answer that with a definitive answer yes or no, but why take the chance, You have allot invested her, take it for a ride.
|
12-19-2014, 06:06 PM | #5 |
Senior Member
Join Date: May 2010
Location: Oshkosh, Wi
Posts: 4,527
|
Re: Engne test stands
Every engine I have ever built has been run on one of my test stands. I do run it to around 2000 rpm, but not for 20 minutes at the same speed. I let the temperature get up to operating levels to check the thermostat operation. No one has ever come back and said that their rings did not seat.
|
12-19-2014, 07:01 PM | #6 |
Senior Member
Join Date: Jun 2010
Location: San Antonio, Texas
Posts: 16,436
|
Re: Engne test stands
Sponsored Links (Register now to hide all advertisements)
|
12-19-2014, 07:05 PM | #7 | |
Senior Member
Join Date: Dec 2013
Location: Minnesota, Florida Keys
Posts: 10,319
|
Re: Engne test stands
Quote:
|
|
12-19-2014, 07:12 PM | #8 | |
Senior Member
Join Date: May 2010
Location: Canada Where it snows
Posts: 2,058
|
Re: Engne test stands
Quote:
Common sense prevails again. +++ R |
|
12-19-2014, 07:26 PM | #9 |
Member
Join Date: Nov 2014
Location: Coast of Maine
Posts: 44
|
Re: Engne test stands
Howdy Gents,
Perhaps as a counterpoint, in aviation circles, one takes a freshly done over hauled motor installed in an aircraft, and once one knows there are no oil leaks, the phrase "Fly it as if you hate It... " full throttle for at least 1 hour. This fully seats the rings into the freshly honed cylinders most reliably. I suspect a warming up, check all, then hot and hard is the goal. Tigger |
12-19-2014, 07:38 PM | #10 |
Senior Member
Join Date: Dec 2013
Location: Minnesota, Florida Keys
Posts: 10,319
|
Re: Engne test stands
So far, lots of opinions, but no instances of problems. Anybody got any "horror stories"?
|
12-19-2014, 07:49 PM | #11 |
Senior Member
Join Date: May 2010
Location: At my kitchen table in Santa Rosa, Ca
Posts: 2,903
|
Re: Engne test stands
I have always started my fresh motors in the vehicles that it go in, I don't have room for a test stand. start, run at about 1000 rpm for about 20 min, check vitals, then drop the oil and filter. fill it with fresh oil and fresh filter then hit the road !
__________________
If it would have been a snake it would have bit ya! i can't spell my way out of a paper bag! |
12-19-2014, 07:57 PM | #12 | |
Senior Member
Join Date: May 2010
Location: Oakdale,Ca
Posts: 1,323
|
Re: Engne test stands
Quote:
Me...I've never done that with any engine...now to be honest I've only assembled a few big For engines, several SBC's and two LA Dodge engines, but always ran them on the stand...even the roller motor SBC's, not just for water leaks, but for oil leaks, abnormal noise, etc...and ofcourse to break in the flat tappet cam's I have used. It's just easier to see an issue, or find out about one and fix it, before installing it in the engine... Now, that said, guys who build many engines, and know for sure that 99.99 percent of the time, all will be okay...know they can put it in the car/truck...and roll...those of us who just do it once every few years (like me)..have to have the "feel good" feeling before we install them in our vehicles. |
|
12-19-2014, 09:54 PM | #13 |
Member
Join Date: Nov 2014
Location: Coast of Maine
Posts: 44
|
Re: Engne test stands.... & Engine work stand design
Howdy Fellows,
With a now torn down 41 A11 on a cart, but needing an engine stand, any suggestions to design detail given the only half flywheel housing set up. Tigger |
12-19-2014, 10:13 PM | #14 |
Senior Member
Join Date: Sep 2010
Posts: 350
|
Re: Engne test stands
i dont own a run in stand doing this 41 years.have i had a couplr that burned oil yes.my fault.but i think cylinder wall finish and proper clearances are the key.its not as fussy as some say.if its built right put it in ,warm it up 20 min. and go drive it.proper cyl wall finish matched with ring type is key in my opinion
|
12-20-2014, 12:54 AM | #15 | |
Senior Member
Join Date: May 2010
Location: Canada Where it snows
Posts: 2,058
|
Re: Engne test stands
Quote:
Very solid opinion good observations. R |
|
12-20-2014, 06:39 AM | #16 |
Member Emeritus
Join Date: May 2010
Location: Fitzgerald, Georgia
Posts: 2,204
|
Re: Engne test stands
Yes, I have seen examples of ring "seating" problems which were attributed to running without load. Yes, I have seen ring "seating" problems where the load was almost immediately imposed. There are several factors involved with one of the more important being how accurately the dynamic ring circumference matches the cylinder bore. Maintaining "round" bores and surface finish texture characteristics appropriate for the selected components are important. Moly rings are almost "broken in" by the time several revolutions of the crank are completed while setting the valve clearances. However, most Flathead builds do not involve moly rings.
If there is a choice always put the engine under load, to apply full pressure behind the compression rings, as soon as practical with your new build. Also, avoid periods of low RPM operation. |
12-20-2014, 09:25 AM | #17 |
Senior Member
Join Date: Apr 2011
Location: Northern New Jersey
Posts: 370
|
Re: Engne test stands
Horror Story Yep! Bought an engine a Stroked Long Block Racing Ford Engine from the Left Coast shipped to the Right Coast. Put it in the car, the rear seal leaked, the oil pan leaked. When starting and driving the car noticed a bad vibration in the floor of the car. Called the engine builder said my flywheel and clutch assembly was out of balance, it is a 28oz. off balance. Dropped the Drivetrain and had it matched balanced the assembly at a machine shop checked out OK. Put the Drivetrain back in the same thing?? Then I pulled the harmonic balancer they plowed the damper on and buried the keyway in the crank!!!! After I called back and complained they hung up on me and wouldn't take my calls. Well, I met the people unexpectedly at The Sema Show in LV. That's another story. I would have liked to put it on an engine stand and starting it before installing it. Lesson learned! While Drag Racing the same engine it spun a bearing. Engine out again, had the rotating assembly balanced and had the crank nitrated runs like a Swiss watch with a little thump that's the right kind of thump I mean. lol
__________________
Assumption is the mother of all foul-ups. |
12-20-2014, 11:05 AM | #18 |
Senior Member
Join Date: Jun 2010
Location: San Antonio, Texas
Posts: 16,436
|
Re: Engne test stands
On aircraft engines, it isn't considered completely overhauled till it is tested. They can be run with a test club that will simulate a load but some engines aren't designed for a propeller so they have to run on a test stand with a water brake to simulate real power conditions. If it's not tested, it can't be approved for return to service. Most operators test them in the airframe but you have to check the calibration of all the engine related instruments in order to do that. It then has to be run about 30-minutes for bedding in at stair steps of rpm settings then flown at 75% power for 30 minutes. The manufacturere's state to run them at 100% for an hour after that but that's not practical at all for most aircraft. Pull a lot of power yes but 100% may cause more problems than it's worth. We just load them heavy and fly fast and that's good enough in my book. Change the oil & filter then put it back into normal service. A good cross country after that will do the rest. Watch the oil consumption to make sure it tapers off to a normal usage.
|
12-20-2014, 01:01 PM | #19 |
Senior Member
Join Date: May 2010
Location: NorCal
Posts: 2,617
|
Re: Engne test stands
Rotorwrench is absolutely correct re: the need for a load.
The most current engine I assembled was never started until it was on the dyno. Before it was started, the operator removed the oil fill cap. As soon as the engine started, you could watch as the blow-by exited the oil fill pipe. There was a LOT of blow-by. However, after 3 or 4 "pulls", all visible blow-by was gone. Rings are seated. Engine runs great |
12-23-2014, 09:44 PM | #20 |
Member
Join Date: Nov 2014
Location: Coast of Maine
Posts: 44
|
Re: Engne test stands
A respectful tip of the hat to rotorwrench for his aircraft engine knowledge here.
I recently completed a Continental C-85-8-F ( Flat Four from the mid 1940's ) once it was known to not be dripping, I flew it hard for 2 hours, all over the local airstrip just in case something let go unexpectedly, no coasting to the curb up there. Minimum of 8-10 hours with break in old, and check everything after an oil & filter. Now my little 1946 J3 Cub climbs like the proverbial "Home sick angle" at 750 VFPM Tigger |
|
|
Sponsored Links (Register now to hide all advertisements) |
|