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Old 11-23-2023, 02:47 PM   #1
38convsedan
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Default Frozen oil filler screw on fan pulley

The oil filler screw on the fan pulley was over tightened at some point and now it won’t budge on my 8BA.

I haven’t been able to remove it since purchasing the car.

Is there an extractor that works on flat-head screws?

If not… what is the procedure for removing the fan pulley assembly from the block? I can probably remove that screw with the pulley removed from the block…

As always, thank you in advance!
~Steve
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Old 11-23-2023, 03:14 PM   #2
Bob C
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Default Re: Frozen oil filler screw on fan pulley

Have you tried an impact driver?
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Old 11-23-2023, 03:16 PM   #3
38convsedan
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Default Re: Frozen oil filler screw on fan pulley

No I haven’t tried an impact…but not sure I can get at it with one. I’ll give it a try…

Last edited by 38convsedan; 11-23-2023 at 05:48 PM.
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Old 11-23-2023, 04:16 PM   #4
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Default Re: Frozen oil filler screw on fan pulley

Quote:
Originally Posted by Bob C View Post
Have you tried an impact driver?
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Old 11-23-2023, 06:07 PM   #5
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Default Re: Frozen oil filler screw on fan pulley

To remove the 8BA fan hub pulley you have to remove the bolts that hold the fan hub carrier bracket and drop the assembly down. Then loosen the big nut that holds the generator in place and remove the belts. You may find you have to remove the fan from the fan carrier bracket in order to wiggle it out OR remove the top radiator hoses so you can pull assembly up and out. That way you won't ding your radiator.
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Last edited by 19Fordy; 11-23-2023 at 06:21 PM.
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Old 11-24-2023, 12:59 AM   #6
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Default Re: Frozen oil filler screw on fan pulley

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If the impact doesn't work ,Get the Bit from the impact , Cobble up a make shift hose clamp out of 1" wide piece of Tin with a bolt through it and a dimple punched in it to fit over the end to steady it . this should be opposite the bolt ,place the bit in the screw slot with the clamp over it,use a adjustable wrench on it
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Old 11-24-2023, 05:21 PM   #7
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Default Re: Frozen oil filler screw on fan pulley

Easy Out!
The flat head slot was mangled to the point an impact was unable to bite.
Drilled and used an easy out—-and it easily came out!
Thanks to those who shared suggestions!!

Last edited by 38convsedan; 11-24-2023 at 05:40 PM.
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Old 11-24-2023, 06:27 PM   #8
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Default Re: Frozen oil filler screw on fan pulley

Wow! You are one of the few folks who have had success with "easy outs" as they can be "not so easy". Good going.
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Old 11-24-2023, 07:05 PM   #9
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Default Re: Frozen oil filler screw on fan pulley

YouTube Video > https://www.youtube.com/watch?v=Gozgtpux4AI

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Old 11-24-2023, 08:14 PM   #10
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Default Re: Frozen oil filler screw on fan pulley

Fill with oil and rotate 90 degrees excess runs out and then close it up. Right ? Newc
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Old 11-24-2023, 08:56 PM   #11
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Default Re: Frozen oil filler screw on fan pulley

Thanks Newc! That was my next question…
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Old 11-25-2023, 07:19 AM   #12
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Default Re: Frozen oil filler screw on fan pulley

If you had to drill through the screw, chances are that some metal particles fell into the cavity within the hub. It’s easy to take the fan assembly apart…..I’d suggest doing so in order to give the inner parts a good cleaning. Reassemble and fill with oil as was explained above. The correct amount of oil will stay inside.
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Old 11-25-2023, 09:00 AM   #13
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Default Re: Frozen oil filler screw on fan pulley

Don't forget to put a rag under the pulley to catch the excess oil also DON'T FORGET to remove the rag befor starting the car
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Old 11-25-2023, 09:04 AM   #14
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Default Re: Frozen oil filler screw on fan pulley

Mac VP, Actually, I drilled only into the screw head and did not engage the thread shaft.
I was fortunate the easy out was able to bite enough to release the screw at that depth.

Thanks for the advice, 47Monarch!! Forgetting to remove the rag is something I would totally do!!!

Last edited by 38convsedan; 11-25-2023 at 09:50 AM.
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