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Old 10-02-2023, 08:37 PM   #1
JayJay
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Default Pressure plate mounting surface to flywheel surface distance

Perhaps a tiddly point, but what is the pressure plate mounting surface to flywheel friction surface distance supposed to be? I've seen 1.120", 1.123", and 1-1/8" (1.125"). I suppose there is some leeway that can be taken up in pressure plate finger adjustment, but I'm having my flywheel surfaced and I need to tell the machine shop something. Before resurfacing it's currently a fat 1.125" so I suspect the pressure plate mounting surface will need to come down some.

I'm thinking of telling the machine shop to machine it to 1.121"/1.125" (that is, 1.123" +/- 0.002"). Does this seem reasonable?

Thanks in advance, as always.
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Old 10-02-2023, 11:26 PM   #2
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Default Re: Pressure plate mounting surface to flywheel surface distance

1.123 is exactly what 3 of mine measured.
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Old 10-02-2023, 11:32 PM   #3
Richard Knight
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Default Re: Pressure plate mounting surface to flywheel surface distance

I have ground a couple hundred in a winona-van norman grinder. Always ground to 1.125. + or - .002 is just fine.
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Old 10-03-2023, 05:14 AM   #4
BRENT in 10-uh-C
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Default Re: Pressure plate mounting surface to flywheel surface distance

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Originally Posted by JayJay View Post
Perhaps a tiddly point, but what is the pressure plate mounting surface to flywheel friction surface distance supposed to be? I've seen 1.120", 1.123", and 1-1/8" (1.125"). I suppose there is some leeway that can be taken up in pressure plate finger adjustment, but I'm having my flywheel surfaced and I need to tell the machine shop something. Before resurfacing it's currently a fat 1.125" so I suspect the pressure plate mounting surface will need to come down some.

I'm thinking of telling the machine shop to machine it to 1.121"/1.125" (that is, 1.123" +/- 0.002"). Does this seem reasonable?

Thanks in advance, as always.

If only the replacement clutch linings were a uniform thickness!! What do you suppose a thicker/thinner lining does for that number?


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Attached Files
File Type: pdf Flywheel- Pressure Plate Measurements.pdf (192.2 KB, 43 views)
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Old 10-03-2023, 11:25 AM   #5
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Default Re: Pressure plate mounting surface to flywheel surface distance

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If only the replacement clutch linings were a uniform thickness!! What do you suppose a thicker/thinner lining does for that number?
Thanks for the drawing, Brent. I had the same thought as you re: friction disk thickness. I suspect that adjusting the fingers helps compensate for varying disk thickness. I can't imagine a functionally significant pressure plate spring tension issue over a couple of thousandths.

Given that I'm already at 1.125"-1.126", I'm going to have the shop set the distance at 1.122"/1.125".
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Old 10-03-2023, 12:03 PM   #6
BRENT in 10-uh-C
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Default Re: Pressure plate mounting surface to flywheel surface distance

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Thanks for the drawing, Brent. I had the same thought as you re: friction disk thickness. I suspect that adjusting the fingers helps compensate for varying disk thickness. I can't imagine a functionally significant pressure plate spring tension issue over a couple of thousandths.

Given that I'm already at 1.125"-1.126", I'm going to have the shop set the distance at 1.122"/1.125".
Yes. FWIR, I absolutely hate setting up to grind a flywheel with a stock pressure plate anymore. Several years ago I converted my machine over to use a 5" CBN cutter, and it is a 'pain' to index the flywheel for that flange. Therefore, anymore I do not machine the pressure plate flange on my flywheel grinder. Now I machine the disc surface first and remove it from the flywheel grinder. Then I use a crankshaft flange tool that I machined from a scrap crankshaft that I bolt the flywheel onto in the lathe. I just measure the depth and then use the trepanning method to quickly take the flange down to size.
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Old 10-03-2023, 04:05 PM   #7
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Default Re: Pressure plate mounting surface to flywheel surface distance

Gee I wish I had seen
that print 40 years ago! The final step of checking and adjusting the fingers is what counts.
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