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#41 |
Senior Member
Join Date: Aug 2010
Location: newark, delaware
Posts: 3,735
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The fedhill stuff. It has to be cut square on the end and chamfered on the outside and no bure on the inside before double flaring. I cut it off and then clamp it in a old flaring tool vise and file the end square. Easy to hold and makes for a nice square end. We use the fedhill flaring tool. Expensive yes but cuts down on a lot of time.
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#42 |
Senior Member
Join Date: Feb 2014
Location: W.Pa
Posts: 103
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Just got done making all new brake lines for my truck and used the fedhill copper/nickel tubing. Really easy to make nice bends but making good flares was a challenge. For some reason the flares got worse as we did more of them. Tried some scrap steel line I had and the flares came out perfect.
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#43 |
Senior Member
Join Date: Aug 2010
Location: newark, delaware
Posts: 3,735
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What style flare tool did you use? The press type tool that fedhill sells works perfect and less time then the old screw type. But the ends have to be square and deburred. Eastwood sells a knock off version of the fedhill tool. Its not the quality tool of fedhill . Takes more effort to mess with it to get the same results. You get what you pay for and quality isnt cheap.
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#44 | |
Senior Member
Join Date: Feb 2014
Location: W.Pa
Posts: 103
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#45 |
Senior Member
Join Date: May 2010
Posts: 2,180
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Joe777>>>For some reason the flares got worse as we did more of them.>>>
Can you describe what they looked like? Perhaps did the 2nd flare look off-centered or lop-sided? Can you post pictures of the worst ones? Jack E/NJ |
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#46 |
Senior Member
Join Date: Aug 2010
Location: newark, delaware
Posts: 3,735
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#47 |
Senior Member
Join Date: Feb 2014
Location: W.Pa
Posts: 103
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Well I used to be able to post pics but now it is asking for a url and no option to select a pic from my computer?
Anyway, yes the flares were coming out with one side kinda dished out. Never tried rotating the flare between step one and two. There is some slop in the design of the Eastwood tool. |
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#48 |
Senior Member
Join Date: Aug 2010
Location: newark, delaware
Posts: 3,735
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The problem I see with eastwood is the die that holds the tube is a rough casted piece . The fedhill dies are machined out of a block. I think thats were the tolerance changes and lets the tube move off center. When I rotated the tube was on the second step. Hit it about half the way of the full second flare then rotated the tube and hit it the rest of the way. No issues on the first flare. Did it in one pass
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#49 |
Senior Member
Join Date: Aug 2010
Location: newark, delaware
Posts: 3,735
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Also it is very important to have the end of the tube cut square and debured inside and out.
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#50 |
Senior Member
Join Date: May 2010
Posts: 2,180
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Joe777>>>yes the flares were coming out with one side kinda dished out>>>
skidmarks>>>Also it is very important to have the end of the tube cut square and debured inside and out.>>> Yup. Square cut, debur inside & chamfer outside. 3 of the 4 requirements that I've found for making a perfect bubble almost every time. The 4th? I found that using a tubing cutter carefully to make the tubing cut is critical to avoid an off-center lopsided bubble. A tubing cutter will pinch and reduce the tubing diameter at the cut's face to achieve a tighter fit with the die pin keeping the die better centered in the tubing. Accordingly, I square & deburr the cut sparingly so as not to remove too much of the pinched metal. I also try to avoid over-tightening the 2nd flare in the flaring tool. Preferring instead to make the all the final compression inside the inverted flare fitting itself for a leak-free connection every time. A flare-nut wrench should be used to get a solid compression in this final step. Jack E/NJ |
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#51 |
Senior Member
Join Date: Feb 2014
Location: W.Pa
Posts: 103
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Thanks for all the tips guys! I thinks I have all the connections, except for maybe one, made and leak free. If I do replace the one line I will follow your advice. Thanks again.
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#52 |
Member
Join Date: Mar 2012
Location: Minnesota
Posts: 53
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The only issue I had is it made the other lines under the hood look shabby (oil filter lines, ect.) Had to redo them all to make it look right!
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