The Ford Barn

Ron_r1959 · 03-24-2025, 08:52 AM

Does anyone make a repair piece for the part of the door the lower hinge attaches to? Mine are cracking out and bending the door skin on the outside next to the hinge. I am sure this is a typical issue, I thought I had seen repair pieces but if I di, I cant find them now. Go figure!
Ron

Karl Wescott · 03-24-2025, 09:06 AM

No one makes the repair panel that I know of. You will likely have to fabricate a repair.

Look for an underlying cause. Your hinges may be stuck or binding. With the door off make sure the hinges work freely. Remove the pins and inspect. Once the hinges are good then acquire a 36" length of 9/32" O-1 tool steel rod (drill rod, Mcmaster-Carr). You will use the rod as a common hinge pin for fitting purposes. Re-attach the door to the cab. Then remove the hinge pins and the door (leaving the hinge strap on the cab). Drop the drill rod through both hinges both on the cab and on the door, it should be a slip fit. If not the hinges are bent so the upper and lower hinge are not on a common axis which creates binding (and can damage the door).

Remember it is normal to have to bend the hinges some to align the door to the opening of the cab. It just needs to be done so the hinges are not binding.

If a hinge strap is worn beyond repair I do make replacements in investment cast steel.

Ron_r1959 · 03-25-2025, 02:03 PM

They don't seem to be tight now but I suppose they could have been before i got the cab, The drill rod is a good idea, Thanks. Ron

joel · 03-25-2025, 03:37 PM

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If you are talking about the part of the hinge that is attached to the door, the hinge is riveted to a support behind the outside metal; these rivets "pull out" or come loose from rust so the hinge can move. You have to cut into the door to expose the structure for repair. Both of the doors on my '41 need this repair on the lower hinge. I should be working on that in 4-6 weeks. I've been searching for better doors for 1 1/2 years; no luck. I wish I could be of more help.

03-24-2025, 08:52 AM	#1
Ron_r1959 Senior Member Join Date: Aug 2021 Posts: 103	41 Ford pickup lower door hinge repair Does anyone make a repair piece for the part of the door the lower hinge attaches to? Mine are cracking out and bending the door skin on the outside next to the hinge. I am sure this is a typical issue, I thought I had seen repair pieces but if I di, I cant find them now. Go figure! Ron

03-24-2025, 09:06 AM	#2
Karl Wescott Senior Member Join Date: May 2010 Location: Oregon Posts: 1,538	Re: 41 Ford pickup lower door hinge repair No one makes the repair panel that I know of. You will likely have to fabricate a repair. Look for an underlying cause. Your hinges may be stuck or binding. With the door off make sure the hinges work freely. Remove the pins and inspect. Once the hinges are good then acquire a 36" length of 9/32" O-1 tool steel rod (drill rod, Mcmaster-Carr). You will use the rod as a common hinge pin for fitting purposes. Re-attach the door to the cab. Then remove the hinge pins and the door (leaving the hinge strap on the cab). Drop the drill rod through both hinges both on the cab and on the door, it should be a slip fit. If not the hinges are bent so the upper and lower hinge are not on a common axis which creates binding (and can damage the door). Remember it is normal to have to bend the hinges some to align the door to the opening of the cab. It just needs to be done so the hinges are not binding. If a hinge strap is worn beyond repair I do make replacements in investment cast steel.

03-25-2025, 02:03 PM	#3
Ron_r1959 Senior Member Join Date: Aug 2021 Posts: 103	Re: 41 Ford pickup lower door hinge repair They don't seem to be tight now but I suppose they could have been before i got the cab, The drill rod is a good idea, Thanks. Ron

03-25-2025, 03:37 PM	#4
joel Senior Member Join Date: May 2010 Location: Indiana Posts: 517	Re: 41 Ford pickup lower door hinge repair Sponsored Links (Register now to hide all advertisements) If you are talking about the part of the hinge that is attached to the door, the hinge is riveted to a support behind the outside metal; these rivets "pull out" or come loose from rust so the hinge can move. You have to cut into the door to expose the structure for repair. Both of the doors on my '41 need this repair on the lower hinge. I should be working on that in 4-6 weeks. I've been searching for better doors for 1 1/2 years; no luck. I wish I could be of more help.