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Old 05-11-2012, 08:06 AM   #1
Tom Wesenberg
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Default Installing and Testing Generator Fields







Last weekend I found out that the replacement field coils come with wires long enough to install the coils on the wrong side of the case. I tested a friend's newly rebuilt generator last Saturday and when I polarized it, it spun backwards.

Good fields should draw about 3 1/2 to 4 1/2 amps. You can check the field windings while the generator is on the car by lifting the adjustable brush off the commutator, or placing a piece of paper or cardboard between the brush and commutator. Test with at least a 4 amp charger as pictured and set to 6 volts and the POSITIVE cable on the field ground.

With the output stud facing away from you, as in the picture, the compass needle (NORTH) should face left. It will face left whether you place the compass on the left side of the case, in the center, or on the right side of the case.

Notice that this is the later gnerator with the output stud near the rear, and the field ground is clamped to the case by the insulating washer on the output stud.

Last edited by Tom Wesenberg; 05-11-2012 at 08:21 AM.
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Old 05-11-2012, 02:00 PM   #2
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Default Re: Installing and Testing Generator Fields

Thanks for another informative post with clear supporting images.
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Old 05-11-2012, 07:38 PM   #3
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Default Re: Installing and Testing Generator Fields

Tom,
Someday I hope to see your comments, instructions and observations along with your photographs gathered into a manual. I, and undoubtedly many others, have acquired an understanding of automotive electronics that we never had!
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Old 05-11-2012, 07:48 PM   #4
d.j. moordigian
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Default Re: Installing and Testing Generator Fields

............................." Tom's Tutorials ".........................................

Put all your electric stuff on the "sticky" at the top of the page, so we can find
in one spot...................Pluck?
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Old 05-11-2012, 08:01 PM   #5
ctlikon0712
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Default Re: Installing and Testing Generator Fields

D.J. Moorrdigian that is a great idea, probably allot of work but I'd like to see it!
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Old 05-12-2012, 05:56 AM   #6
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Default Re: Installing and Testing Generator Fields

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Tom, I wish I lived closer to your workshop; I am sure not a day would pass by that I wouldn't learn something new.
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Old 05-12-2012, 06:23 AM   #7
Tom Wesenberg
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Default Re: Installing and Testing Generator Fields

Quote:
Originally Posted by dr.j View Post
Tom, I wish I lived closer to your workshop; I am sure not a day would pass by that I wouldn't learn something new.
Thanks Dave, and I wish I had a good workshop. I'm just working out of my basement and small garage.
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Old 05-12-2012, 10:26 AM   #8
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Default Re: Installing and Testing Generator Fields

Tom,

Is there a left and right field coild? I just bought new coils and installed them in my gen. I installed them with the wires facing the rear. I am not at home now and trying to remember how I Installed them and panicking since I have had them tightened down already.

Mike
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Old 05-12-2012, 11:18 PM   #9
Tom Wesenberg
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Default Re: Installing and Testing Generator Fields

Quote:
Originally Posted by 1930artdeco View Post
Tom,

Is there a left and right field coild? I just bought new coils and installed them in my gen. I installed them with the wires facing the rear. I am not at home now and trying to remember how I Installed them and panicking since I have had them tightened down already.

Mike
Yes, the coils are different, so just do a check as I posted above to be sure they are installed correctly.
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Old 06-05-2012, 09:47 AM   #10
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Default Re: Installing and Testing Generator Fields



The mystery has been solved. My friend gave me the generator that mtors backwards and I took it apart the other day. He replaced the field coils to the correct side as I suggested, but the wrong field wire was being grounded, thus reversing the field polarity. This picture shows the RED wire going to ground, but it should lead to the adjustable brush. Since this generator case is badly rust pitted this will be used for good parts to fix other generators.
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