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Old 04-17-2018, 10:31 AM   #1
Art Newland
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Default How rusty is too rusty?

I'm going to check on another block for sale. How far can the blocks be decked to remove surface pitting?
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Old 04-17-2018, 10:35 AM   #2
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Default Re: How rusty is too rusty?

Flathead decks were thin to begin with, and it may have been decked before during previous rebuilds. I don't know the maximum amount you can deck a flathead and it still be a usable block, but you need to keep it to the minimum amount possible.
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Old 04-17-2018, 10:41 AM   #3
flatheadmurre
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Default Re: How rusty is too rusty?

The bad rust is usually around valves and actually inside the combustion chamber.
Only the sealing areas needs to clean up for it to work and most important around the fire ring area.
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Old 04-17-2018, 10:55 AM   #4
Seth Swoboda
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Default Re: How rusty is too rusty?

Hard to tell from your photo but that deck looks like it would clean up fairly easily. I'd be more concerned about any deep pitting that would require more surfacing.
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Old 04-17-2018, 11:16 AM   #5
Art Newland
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Default Re: How rusty is too rusty?

It's a standard bore so I doubt it's been decked... but you never know. I hope to get a good look at it in person soon. I imagine some slight pitting wouldn't be too consequential.
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Old 04-17-2018, 12:46 PM   #6
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Default Re: How rusty is too rusty?

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Crusty is too rusty
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Old 04-17-2018, 12:51 PM   #7
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Default Re: How rusty is too rusty?

Looks like using a head gasket with a lot of 'squish' is what you will need....
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Old 04-18-2018, 12:24 PM   #8
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Default Re: How rusty is too rusty?

Use Copper Coat on the head gaskets. It will fill in the pits.
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Old 04-18-2018, 02:36 PM   #9
Art Newland
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Default Re: How rusty is too rusty?

I'll be taking a look at it tomorrow. I'll bring a cordless drill with a wire brush and remove some of the rust.
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Old 04-18-2018, 03:48 PM   #10
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Default Re: How rusty is too rusty?

Take it easy on the deck surfaces, very easy to cause damage.
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Old 04-18-2018, 06:21 PM   #11
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Default Re: How rusty is too rusty?

Seriously, if that were mine, I'd rig something so I could hang it from my "cherry-picker" and immerse the block surface in a pan of "EvapoRust". I wouldn't try anything too harsh at first.
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Old 04-18-2018, 10:13 PM   #12
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Default Re: How rusty is too rusty?

It's hard to tell how bad it is from the pictures, I'll lay eyeballs on it tomorrow.
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Old 04-18-2018, 10:42 PM   #13
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Default Re: How rusty is too rusty?

If it's a experimental engine, maybe skim coat the deck with jb. Ok I'm kidding....
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Old 04-18-2018, 11:01 PM   #14
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Default Re: How rusty is too rusty?

Hmmm, maybe I wouldn't need to use the head bolts?
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Old 04-18-2018, 11:21 PM   #15
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Default Re: How rusty is too rusty?

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Hmmm, maybe I wouldn't need to use the head bolts?
permanent fix.
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Old 04-19-2018, 02:34 PM   #16
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Default Re: How rusty is too rusty?

Well, Seth called it. Just some light surface rust easily rubbed away with a scotch-bright pad. I'm always leery about why a standard bore engine was taken out of service, no valve to cylinder cracks to be seen by eyeball anyway. The engine turns easily by hand. Maybe it will be a keeper... we'll see.
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Old 04-19-2018, 02:40 PM   #17
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Default Re: How rusty is too rusty?

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Originally Posted by Art Newland View Post
Well, Seth called it. Just some light surface rust easily rubbed away with a scotch-bright pad. I'm always leery about why a standard bore engine was taken out of service, no valve to cylinder cracks to be seen by eyeball anyway. The engine turns easily by hand. Maybe it will be a keeper... we'll see.
Hey I've seen worse than what you have there in that block. Now get it magnafluxed by a machine shop and if good there, let the fun begin. A machine shop could probably take off a thousandth and it will really clean up nicely. Maybe you just need a cylinder hone job and your good?

I recently did a rebuild on a 59A block that was all standard bore and the crank journals were standard too. The cylinders only required a honing and the crank went 10/10. Now that ain't bad!

P.S. please don't tell the other guys here I was right.
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Old 04-19-2018, 07:23 PM   #18
Art Newland
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Default Re: How rusty is too rusty?

Looks to be a Canadian block, which isn't surprising because I picked it up in BC
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Old 04-19-2018, 08:25 PM   #19
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Default Re: How rusty is too rusty?

The deck looks good!
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Old 04-19-2018, 08:52 PM   #20
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Default Re: How rusty is too rusty?

Appears to be an aluminum cam gear.
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