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Old 03-14-2020, 08:05 PM   #1
1crosscut
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Default Otwell heater question

Curious as to the purpose of the small opening at the top rear of the manifold.
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File Type: jpg Otwell heater door 1.jpg (104.7 KB, 73 views)
File Type: jpg Otwell heater door 2.jpg (76.4 KB, 77 views)
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Old 03-14-2020, 08:55 PM   #2
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Default Re: Otwell heater question

This for use in the summer when your firewall valve is closed.

The alternative is to remove the manifold entirely and replace it with your "summer" manifold.

My Otwell is minus the auxiliary opening.

You want to arrange for some sort of "tightness check" on the gas side of that manifold. Otwells are notorious for in time developing a leak which bypasses carbon monoxide directly to the passenger compartment.

Other brands/arrangements don't suffer quite so much in the failing and are readily checked.

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Old 03-15-2020, 07:17 AM   #3
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Default Re: Otwell heater question

Thanks Joe. Basically a bypass to help prevent hot air squeezing past the firewall valve.
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Old 03-15-2020, 11:21 AM   #4
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Default Re: Otwell heater question

That's for adjusting the amount of engine fumes entering the cab.
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Old 03-15-2020, 12:42 PM   #5
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Default Re: Otwell heater question

There should also be a plate to cover the intake scoop end. At least mine has a screw hole that would indicate that.

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Old 03-15-2020, 07:19 PM   #6
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Default Re: Otwell heater question

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Joe mine doesn't have a hole in the intake area. Leaving it open along with the rear bypass I think would help with keeping it cooler in warm season driving.

I taped off the manifold ports today and filled it with water. No leaks into the heater side of it.
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Old 03-15-2020, 09:39 PM   #7
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Default Re: Otwell heater question

Dave, no sign of a intake "stopper" , maybe an engineering change with the addition of the up- facing het relief port. My Otwell has no relief port.

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Old 03-15-2020, 10:02 PM   #8
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Default Re: Otwell heater question

I bet your are right. Yours is probably an earlier model.
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Old 03-15-2020, 11:07 PM   #9
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Default Re: Otwell heater question

Just FYI, I simply take the heater door out and block it off with a baby food jar and replace it and in addition open the relief door for summer touring. always is a pain to replace the heater door, but goes with the territory. At least quicker than changing out manifolds.
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Old 03-15-2020, 11:08 PM   #10
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Default Re: Otwell heater question

Baby food jar LID
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