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10-07-2020, 10:07 AM | #1 |
Member
Join Date: Sep 2015
Posts: 47
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horn blows while driving
Horn on my '29 sounds intermittently while driving; Sometimes a lot, sometimes just a bit of sound. Recent onset of problem. How should I troubleshoot this? -or is this a common problem with an obvious answer that I missed?
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10-07-2020, 10:37 AM | #2 |
Senior Member
Join Date: May 2010
Location: Burton, Texas
Posts: 678
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Re: horn blows while driving
When mine did that it turned out to be that the c-clip/keeper had worked itself out of the light switch spider.
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10-07-2020, 11:47 AM | #3 |
Senior Member
Join Date: Oct 2014
Location: Central New Jersey
Posts: 395
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Re: horn blows while driving
Mine starting low "growl" as I was driving. I found if I hit the horn button it stopped for a while. That made me think it was not in the wires. I eventually got it to growl while sitting still and I found the screw on the cover (not the adjuster screw the hold the cover screw) apparently was too tight. As I loosened the screw the growling stopped and never returned. Just a thought: Try driving with the cover off if you want.
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10-07-2020, 01:58 PM | #4 |
Senior Member
Join Date: Jun 2015
Posts: 1,414
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Re: horn blows while driving
Check the spring and spider clip as suggested in post 2.. Also, check the copper bushing at the top of the horn rod so it and the rod seats properly so as not to ground below at the switch housing when turning the wheel or going over bumps...
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10-07-2020, 07:27 PM | #5 |
Senior Member
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Re: horn blows while driving
If everything looks good, it might be that the tip of the horn rod is grounding against some metal. I have fixed a few using a large soda straw, plastic. Cut a small piece and slip it over the end of the rod. Good luck.
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10-07-2020, 07:58 PM | #6 |
Senior Member
Join Date: May 2010
Location: Oregon
Posts: 5,946
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Re: horn blows while driving
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10-07-2020, 08:28 PM | #7 |
Senior Member
Join Date: May 2010
Location: Wilmington, OH/Lakeland, FL
Posts: 950
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Re: horn blows while driving
When I installed a new wiring harness and light switch cover, my horn would sound when I connected the battery. After doing some research on the new light switch covers (repro) I discovered that my light switch cover wasn't mated correctly and the end of the horn rod was resting against the metal in the cover. I ground a little of the bottom cover off (as instructed by Brattons) and was able to securely and evenly install the bottom half of the cover which placed the horn rod in the center of the switch. Problem went away.
Good Luck, Pat |
10-08-2020, 07:53 AM | #8 |
Senior Member
Join Date: May 2010
Location: Grafton,OHIO
Posts: 727
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Re: horn blows while driving
My horn wire on the light switch was half broken and the loose wires were shorting on other wires
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10-08-2020, 03:10 PM | #9 |
Member
Join Date: Sep 2015
Posts: 47
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Re: horn blows while driving
OK, lots to check out. Unable to work at it in past few days but this weekend will be for troubleshooting.
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10-09-2020, 07:39 AM | #10 |
Senior Member
Join Date: Jan 2016
Posts: 2,087
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Re: horn blows while driving
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10-09-2020, 01:18 PM | #11 |
Senior Member
Join Date: May 2010
Location: Oregon
Posts: 5,946
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Re: horn blows while driving
Maybe use some heat shrink tube, a straw seems fairly thin.
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10-11-2020, 07:53 PM | #12 |
Senior Member
Join Date: Jan 2012
Location: Eastern Canada NB
Posts: 166
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Re: horn blows while driving
Horn grounding out on the mounting bracket
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10-13-2020, 05:37 PM | #13 | |
Senior Member
Join Date: Jan 2020
Location: SF Bay Area
Posts: 1,043
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Re: horn blows while driving
Quote:
I disconnected the wires, checked continuity both on the 6 volt and ground sides and found all well. So I took the horn apart. Found the cover held on quite tightly with the screw, one brush spring hypercompressed and non-functional, and the brush holders were missing the springs that hold them against the copper brush housing. The tension bar on the ratchet end of the armature had been replaced by what appeared to be a bent six-penny nail. And it was really dirty. Magnets and armature tested good. So I gave it a thorough going-over. Once cleaned up, commutator polished and undercut, and brushes, brush holders, tensioner and wire ends (I replaced the grossly deformed crimp-on "bullets" with solid copper solder-on) replaced, it now gives a truly regulation "ah-ooo-gah" and no more growl. I have not tried to reproduce the growl by tightening the cover screw but that could have been that issue. BTW, I ordered new diaphragm gaskets from Snyder's, they came a maybe 0.080-0.100" diameter oversized and didn't fit (holes didn't line up). So I resurrected the originals. Success! Gotta love 90-year old electrical... JayJay |
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