I've been doing all USA carbs since '67, and mainly 50's Ford products. I know you have checked for a vacuum leak, but it does sound like it may be that. Also posable there is something wrong in the idle circuit.
I assume you have tried to adjust the idle mixture screws on the front metering body to make a richer idle.
Have you disconnected all vacuum lines from the engine and plugged them ? Like to the power brakes or vacuum assist wipers to help eliminate a vacuum leak as a possibility.
Other than that, all I can suggest is to take the carb apart again , and recheck everything in the idle circuit.
If you think it's for sure a carb issue and you can't figure it out, I would be glad to look at the carb for just the shipping cost back and forth. I live north of Detroit in Shelby Township. I see you're in Grand Rapids.
Sal (586) 612-1650
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