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Old 04-23-2016, 08:37 PM   #201
GB SISSON
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Join Date: Jan 2014
Location: Orcas Island Washington
Posts: 4,924
Default Re: Truck based woody

I got the front door stiles laminated up and today I got a few hours to rough out the driver's door side. There are seven laminations of 3/8" maple and there will be one more on the outer surface. This outer layer will extend about 1/2" forward of the post, creating the forward lip which fits into the cowl's rabbet. Using this method allows me to bandsaw the inner door's contours to fit the door opening, then fit the last outer layer that shows. The 'built in place' finger joints created by offsetting my material should be really strong while maintaining a fair curve to match the vertical lines of the pickup cowl. This is a very labor intensive project.
Attached Images
File Type: jpg door posts 005.JPG (128.8 KB, 101 views)
File Type: jpg door posts 010.JPG (87.7 KB, 99 views)
File Type: jpg door posts 015.jpg (44.4 KB, 97 views)
File Type: jpg door posts 018.jpg (34.0 KB, 104 views)
File Type: jpg door posts 028.JPG (129.7 KB, 100 views)
File Type: jpg door posts 029.JPG (57.8 KB, 98 views)
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Owner/Operator of 'Jailbar Ranch' on the side of Mt. Pickett. Current stable consists of 1946 1/2 ton pickup turned woodie wagon with FH V8, 1947 Tonner Pickup (red) mostly stock with exception of a cummins 6at turbo diesel, 1946 Tonner Pickup (green) with 226 cu in 6 cyl flathead, 1979 Toyota landcruiser wagon, completely encased in 1947 Ford Jailbar sheet metal. Ok, cornbinder rear fenders..... 'Rusty ol' floorboards, hot on their feet' (Alan Jackson)
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