View Single Post
Old 08-07-2018, 11:59 PM   #65
Liberty Garage
Member
 
Liberty Garage's Avatar
 
Join Date: May 2015
Location: Columbia County, Oregon
Posts: 64
Default Re: New Doodlebug Owner

Made a lot of progress today. Got the 2 speed coupled to the trans and the rear end coupled to the 2 speed. Spent more time cleaning parts then the actual bolting up process.

Next up was the 2 speed foot pedal assembly and the only rod I had to connect it with was way too long (maybe a brake rod?)but put some creative bends in it just to get the proper length and try it out.

Mixed Power Punch 50/50 with #140 gear oil and filled all gear boxes and purposely over filled the 2 speed in the hopes that it will flow (leak!) forward and backward into the couplings. Pre-greased the u-joints as most people advised but did not go overboard. Also greased up the cone shaped portions of the coupling assembly's.

Fired up the engine, pressed in the clutch, put it in gear and let the clutch out and it all seemed to work. The 2 speed seems to shift better than the trans (because it's planetary?) and the gear boxes all seemed reasonably quiet. Clutch pedal still has too much free play, but can adjust some of that, but may need to replace some of the very worn linkage as well.

All that's left in the drive train is to install the rear brakes and wheels & tires. Biggest challenge of the brakes will be that the crossbar is up inside the frame and I think its supposed to go under the frame rails? Also one end of the cross bar appears to have been cut off with a torch so will need to find a cross bar. Already have brake rods, clevis ends and pins coming from Mac's.

Can't wait to drive it and also am looking forward to doing the creative stuff like modifying the bus seat (cutting the back down) installing the rear "bed", some cleaning & painting and other things to give it more personality.
Attached Images
File Type: jpg 20180807_105453.jpg (55.4 KB, 36 views)
File Type: jpg 20180807_130725.jpg (45.8 KB, 39 views)
File Type: jpg 20180807_191351.jpg (54.9 KB, 40 views)
File Type: jpg 20180807_191324.jpg (52.2 KB, 37 views)
Liberty Garage is offline   Reply With Quote