Re: Clutch pedal play was 1", now it's 2 1/2". What happened?
Take the transmission cover off and see if the throwout fork is seated correctly in the notches in the throwout bearing housing. The fork is sometimes not seated correctly when first installed and then snaps into proper position. Other times it has to be manually positioned correctly.
There could be something else wrong, but this is the most likely cause.
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Forget the brakes, they really don't work.
The clutch always sticks, and starts with a jerk.
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