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Old 03-09-2018, 05:16 AM   #3
johnbuckley
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Join Date: Jul 2010
Location: United Kingdom
Posts: 1,443
Default Re: Zenith LEAKS after rebuild

1) switch off fuel and if remove residue fuel on outside body of carbs with dry cloth, paper towel or airline switch on fuel and very very closely observe the carb ... often when fitting a carb the leak is from the inlet pipe where it fits into the body ( #11 on list below), If it's not that simple run thorugh the rest of this list ...
Zeniths: Causes of leaking
Problem: Remedy
1 Leaking/loose float valve gasket: Tighten/reseal/replace
2 Leaking float valve: (or crud stopping it sealing) Replace (or clean up if possible )
3 Friction on float hinge: Loosen
4 Incorrectly set fuel level: Re-set
5 Hole in float: Repair or replace
6 Too many gaskets on main jet Check
7 Cap jet or main jet too short: Replace
8 Leaking/loose gasket at main jet: Tighten/reseal/ replace
9 Leaking /loose gasket at cap jet: Tighten/replace
10 Leaking or loose GAV housing threads: Tighten/ reseal/ replace
11 Leak at fuel inlet union: Tighten/reseal/replace
12 Loose/leaking gasket at strainer: Tighten/reseal/replace
13 Loose/leaking gasket at drain plug: Tighten/reseal/replace
14 Cracked housing/leaking passage plugs: Repair or replace

1-7 will generally manifest as poor running.
8-14 will generally not affect running unless there is excessive leaking.
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