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Old 05-23-2017, 01:39 PM   #1
Tom Wesenberg
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Join Date: May 2010
Location: Mpls, MN
Posts: 27,582
Default Homemade Tools Ammeter Cover Remover

I had to fix a couple ammeters and both the original and repro had super tight covers on them, so I had to make a special tool to get them apart.

Note the repro is aluminum and has no black paint on the brass inside the case. I spent more time fixing this one than it was worth. The face also uses white for the marking, while originals are silver.

I got both the pointers centered, but hope they stay that way after the post office throws them around and drops heavy boxes on top of them.

I used my Sterrett 3" hole saw to cut two circles of 1/8" thick aluminum, then cut the 1 5/8" center hole out on my lathe. I then had to use my Dremel to grind away 5 notches for the 4 tabs and alignment bump in the case. The other plate I used a #20 bit to drill two holes 1" apart, then used a #7 bit and drilled two holes for the 1/4 x 20 eye bolts.

This works much better than a screwdriver and hammer.
Attached Images
File Type: jpg Ammeter 1.jpg (50.0 KB, 129 views)
File Type: jpg Ammeter 2.jpg (56.8 KB, 119 views)
File Type: jpg Ammeter Face.jpg (39.1 KB, 125 views)
File Type: jpg Ammeter Repro 1.jpg (55.1 KB, 125 views)
File Type: jpg Ammeter Repro 2.jpg (58.8 KB, 126 views)
File Type: jpg Homemade Tools Ammeter Cover 1.jpg (56.2 KB, 139 views)
File Type: jpg Homemade Tools Ammeter Cover 2.jpg (40.7 KB, 144 views)
File Type: jpg Homemade Tools Ammeter Cover 3.jpg (53.9 KB, 127 views)
File Type: jpg Homemade Tools Ammeter Cover 4.jpg (52.1 KB, 124 views)
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