[mcgarrett]

Have you adjusted the clutch fingers themselves? If I remember correctly, with the clutch and pressure plate bolted securely to the flywheel, each finger should be adjusted to 5/8" from the release bearing surface. Check Les Andrews' or other reliable service manuals to verify the adjustment before making adjustments to the pedal free-play. After replacing the clutch disc I adjusted mine to that measurement and my clutch is silky smooth.