Re: New block, a further discussion
I've been following along with this discussion and thought I'd add a few thoughts.
In regards to the need for vintage racers, for the SCTA all non oem production blocks are not allowed. Not even the French blocks. This may change someday but who knows.
If I were to approach this task with sufficient funds I would use the 3D printing process which can directly print sand molds and cores. This would allow you to create test motors without shelling out for casting patterns that may just need to be thrown away. The 3D printed sand patterns are expensive but I feel could be justified to avoid pattern rework.
On the design side I feel you need to keep compatibility with most all components you can. As soon as you stray from the original design you are losing out on some of the demand. Your idea of lowering the intake valve to the bore is the difference between pre war and post war blocks. Starting with the 59 series blocks the valves and lifter bores were rotated up around the cam bore. This moved the valve heads .090" further away from the bore at the deck surface.
Ultimately it all boils down to demand unless you are independently wealthy and have the means to do this just for fun. I consider myself in the younger crowd in the flathead world and being a racer I have the opportunity to ruin my fair share of blocks in the future. That being said I feel I have already squirreled away at least 50% of my lifetime supply of tested, crack free blocks. So even at the right price I don't know if I would ever have the need for one, even though I would love to see this happen.
Andy
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