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I spent quite a bit of time looking at the Kirby aluminum block - didn't like the weird sleeve setup at all. I imagine they had some real issues trying to get it from "one off prototype" to anywhere near production - with the right tooling, fixturing, CNC programs, etc.. I can't imagine it ever being "cost effective" to do - has to be a complete labor of love where the amount of time invested comes from individuals with a passion and probably not a viable "new product introduction business plan". I've made a lot of those plans and spreadsheets - the numbers tell the story and they probably wouldn't be good in this case. BUT, when one has a lot of time, knowledge, computer software, skills AND relentless passion . . . things can get done! Go Ray . . . Go!