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-   -   Flywheel Surface (https://www.fordbarn.com/forum/showthread.php?t=19054)

dmaxweb 10-29-2010 04:06 AM

Flywheel Surface
 

I am replacing the clutch disk and pressure plate. I have cleaned the dust/oil from the flywheel and housing. The flywheel surface is completely smooth, is that how it should be?

James Rogers 10-29-2010 04:23 AM

Re: Flywheel Surface
 

Yes but, there should be no heat cracks or scuffs. You would be well served to take the FW and have it re-surfaced. It only costs 25-35$ and will keep you from having to pull it out afterwards to do it later because of chatter or slipping.

Tom Wesenberg 10-29-2010 08:41 AM

Re: Flywheel Surface
 

My 29 Tudor had the worst case of jitters I ever saw when letting out the clutch. I pulled the rear end and took out the clutch pressure plate and flywheel. All 3 parts looked excellent, but I installed a new disc, good used pressure plate, and sanded the flywheel using my 4" palm sander. Now it's as smooth as an automatic. At the least I'd give the flywheel a light sanding like I did.

Glenn C. 10-29-2010 11:06 AM

Re: Flywheel Surface
 

If you take the flywheel off to have re-surfaced as previously suggested, mark the location of the flywheel to the crankshaft flange using either a small prick punch mark or paint stick. Use good original flywheel bolts that have not been over stretched, not repo.

RichPA 10-29-2010 12:34 PM

Re: Flywheel Surface
 

Runout is as important as a smooth surface. It should be checked with a dial indicator. Maybe someone has the spec? I once watched an old timer use emory cloth on a flywheel while the engine was running (with the trans and clutch removed). It looked dangerous.

1931 flamingo 10-29-2010 12:38 PM

Re: Flywheel Surface
 

Old timers did some crazy things in the old days.
Paul in CT

John S 10-29-2010 01:51 PM

Re: Flywheel Surface
 

Quote:

Originally Posted by 1931 flamingo (Post 104075)
Old timers did some crazy things in the old days.
Paul in CT

You're right. And a lot of the Old Timers had a missing finger or two to show for it.

Mike Mc 10-29-2010 02:11 PM

Re: Flywheel Surface
 

I can vouch for James comments about having the fly wheel resurfaced. I had a bad clutch judder years ago on a Cortina that replacing the clutch plate & pressure plate several times couldn't get rid of. Resurfacing the flywheel did the trick, giving a nice, smooth feel at the pedal.

pat in Santa Cruz 10-29-2010 02:21 PM

Re: Flywheel Surface
 

remember that if you resurface the clutch contact surface of the flywheel you also must reduce the pressure plate mounting flange of the flywheel by the same amount. The distance from the flange to the surface should be 1.123 to 1.125

Milton 10-31-2010 07:01 PM

Re: Flywheel Surface
 

.005" max flywheel runout.

rexrogers 10-03-2016 01:51 PM

Re: Flywheel Surface
 

Quote:

Originally Posted by pat in Santa Cruz (Post 104115)
remember that if you resurface the clutch contact surface of the flywheel you also must reduce the pressure plate mounting flange of the flywheel by the same amount. The distance from the flange to the surface should be 1.123 to 1.125

This is the information i was looking for Thank you. I pulled my clutch and flywheel off and i have a ridge on the flywheel and it needs to be re surfaced. but i didn't know how that would work with the pressure plate mounts.

rexrogers 10-03-2016 02:16 PM

Re: Flywheel Surface
 

http://uploads.tapatalk-cdn.com/2016...b6ec13dde5.jpg

http://uploads.tapatalk-cdn.com/2016...758ebb0843.jpg

Here is a photo of my flywheel and the current measurement

Sent from my SM-G930V using Tapatalk

VFRhugh 10-03-2016 02:42 PM

Re: Flywheel Surface
 

1 Attachment(s)
I've only done two clutch repairs, first only cleaned the flywheel surface. Ok results but not perfect. This month I did my second and had the flywheel surfaced, much better result.

Mike 10-03-2016 02:46 PM

Re: Flywheel Surface
 

I always resurface the flywheel when changing the clutch & pp ! I also replace the ring gear too.

mike

Tom Endy 10-03-2016 03:24 PM

Re: Flywheel Surface
 

Many of these Model A flywheels have been re-surfaced numerous times. It is prudent to consider that so much material has been removed that the springs in the clutch disk will contact the heads of the four bolts holding the flywheel.

What I do before final assembly is to coat the heads of the bolts with chalk, then place the disk against the surface of the flywheel and rotate it to see if any chalk transfers to the springs.

The heads of the bolts can also be machined slightly to add clearance.

Tom Endy

iverson 10-03-2016 09:52 PM

Re: Flywheel Surface
 

I agree with tom why take off good metal? also the guy that surfaces it may do more harm than good. years ago I worked for a place with a small fleet of trucks lots of clutch changes! all we ever did was lightly sand the f/w with fine paper on a elec. palm sander never woried about the heat checks or groves!

rexrogers 10-04-2016 02:06 PM

Re: Flywheel Surface
 

I have a ridge that needs to be cleaned up on my flywheel, I looked in a few of the books and trying to verify the flange to the surface should be 1.123 to 1.125. before i send it out. The reason i want it cleaned up is that i don't want to have to replace a lot of clutches.

rexrogers 10-05-2016 07:37 PM

Re: Flywheel Surface
 

I had to make a run down to Denver today and the fine folks at Bert's had a flywheel that was all ready to go, so I exchanged mine and picked a few shims. Now if everything goes well on reassembly my clutch set up should be good for long while.

rexrogers 10-06-2016 07:06 AM

Re: Flywheel Surface
 

http://www.antiqueenginerebuilding.c...nFlywheel.html

I still need to go through the books and I did order a tool to help take the measurements on the fly wheel hopefully everything is good to go and no need for the shims but i picked up some yesterday just in case.

George Miller 10-06-2016 07:15 AM

Re: Flywheel Surface
 

I would never resurface a flywheel unless it needs it. If you get the wrong guy to do it you will really have problems. Most of the time you can sand the glaze off.


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