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-   -   Aluminum block pour. (https://www.fordbarn.com/forum/showthread.php?t=196160)

Tod 05-11-2016 11:10 AM

Aluminum block pour.
 

Tomorrow we will pour the first aluminum block sample. Finally! I might video the pour and shakeout, even if the results aren't perfect.

Tod

Juggler 05-11-2016 11:37 AM

Re: Aluminum block pour.
 

Video will be interesting thanks

noboD 05-11-2016 12:22 PM

Re: Aluminum block pour.
 

What is the calculated weight difference?

hardtimes 05-11-2016 12:27 PM

Re: Aluminum block pour.
 

Quote:

Originally Posted by Tod (Post 1292138)
Tomorrow we will pour the first aluminum block sample. Finally! I might video the pour and shakeout, even if the results aren't perfect.

Tod

Hey Tod,
Best of luck with that pour :) !
Is this 'first' alum going to be regular A/B style design...or the one discussed (easier?) where the OHV Head would be used :D !

mshmodela 05-11-2016 01:33 PM

Re: Aluminum block pour.
 

Best wishes for a great pour --look forward to the video... these 85+ year old blocks ain't going to last forever!

fastroadster 05-11-2016 02:09 PM

Re: Aluminum block pour.
 

Looking forward to video................Good Luck

Tod 05-11-2016 03:27 PM

Re: Aluminum block pour.
 

Quote:

Originally Posted by noboD (Post 1292182)
What is the calculated weight difference?

Aluminum is about 1/3 the weigh of iron. My raw iron blocks are 130lbs. so the aluminum should be cleaned up at 46lbs.

Tod

Tod 05-11-2016 03:29 PM

Re: Aluminum block pour.
 

Quote:

Originally Posted by hardtimes (Post 1292184)
Hey Tod,
Best of luck with that pour :) !
Is this 'first' alum going to be regular A/B style design...or the one discussed (easier?) where the OHV Head would be used :D !

This first one is a 3 main B tailed block. The next one will probably be a 5 main with an A tail. But if someone wants a 5 main B tail I could do that.

Tod

noboD 05-11-2016 05:44 PM

Re: Aluminum block pour.
 

Thanks, I too would like to see video. Sounds like an interesting project.

GregLast 05-11-2016 06:31 PM

Re: Aluminum block pour.
 

Long time coming! Excited to see what comes of it.

Model A Man 05-11-2016 06:59 PM

Re: Aluminum block pour.
 

will look forward to the video as I have no clue how that kind of work is done. You must get a great deal of satisfaction and joy to see this come full circle. Best of luck to you and Thank you for sharing

C26Pinelake 05-11-2016 07:06 PM

Re: Aluminum block pour.
 

You have a lot of supporters. Good luck Tod! Wayne

MikeK 05-11-2016 07:11 PM

Re: Aluminum block pour.
 

356?

Tod 05-11-2016 07:12 PM

Re: Aluminum block pour.
 

Quote:

Originally Posted by Model A Man (Post 1292388)
will look forward to the video as I have no clue how that kind of work is done. You must get a great deal of satisfaction and joy to see this come full circle. Best of luck to you and Thank you for sharing

The video won't supply a lot of info in that regard because there are some things that I try not to share.

Tod

Tod 05-11-2016 07:13 PM

Re: Aluminum block pour.
 

Quote:

Originally Posted by MikeK (Post 1292399)
356?

Yep. T6.

Tod

waxhead 05-12-2016 05:38 AM

Re: Aluminum block pour.
 

Good luck, I hope it goes according to plan.

George Miller 05-12-2016 06:33 AM

Re: Aluminum block pour.
 

Are you going to use steel cylinder sleeves?

Tom Wesenberg 05-12-2016 06:51 AM

Re: Aluminum block pour.
 

Quote:

Originally Posted by George Miller (Post 1292601)
Are you going to use steel cylinder sleeves?

I was wondering about the sleeves also, and are they installed at the time of the pour, or are they always installed after the machine work?

Tod 05-12-2016 07:01 AM

Re: Aluminum block pour.
 

Quote:

Originally Posted by George Miller (Post 1292601)
Are you going to use steel cylinder sleeves?

Actually, ductile iron sleeves are used. They are inserted after all the machining is finished. A slight crush/interference fit of a couple thousandths is aimed at. The block is then heated to allow the sleeve to slide in and when the block cools back down it tightens around the sleeve.

Tod

George Miller 05-12-2016 07:35 AM

Re: Aluminum block pour.
 

Quote:

Originally Posted by Tod (Post 1292609)
Actually, ductile iron sleeves are used. They are inserted after all the machining is finished. A slight crush/interference fit of a couple thousandths is aimed at. The block is then heated to allow the sleeve to slide in and when the block cools back down it tightens around the sleeve.

Tod

Sounds good. I like the idea of the 5 main. Is some one making crankshafts for a 5 main. Thanks


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