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Chuck Kuntz 09-04-2019 06:12 AM

How to Install Piston Rings in a Relieved Block
 

I've installed a lot of rings in flatheads but never in a relieved block before. What is the secret? Standard band type compressor won't work. I suppose I could chamfer the top of the cylinder to make it easier but would rather not. This is a factory relief. Thanks for any help on this.
Chuck

Mart 09-04-2019 06:48 AM

Re: How to Install Piston Rings in a Relieved Block
 

I just use a normal compressor. Mine is thin enough to go down the bore enough in that area. Just take extra care and watch that area like a hawk.

Mart.

Bored&Stroked 09-04-2019 07:05 AM

Re: How to Install Piston Rings in a Relieved Block
 

2 Attachment(s)
I use a normal "band type" ring compressor - and I align the ring gaps to NOT be in the relieved area. Also, you will see that sometimes a ring wants to pop-out a bit and hang up on the edge of the relief. This is common!

Do not just try to force it - as you'll probably break a ring. What I use is a wooden paint stir stick - and with a small rubber hammer I tap on the stick (which is placed where the ring is popping out) and push the ring back in. I then continue to use the rubber handled end of my 2 lb hammer to tap on the top of the piston and watch and the rings slide by the relief.

Also, prior to assembly (during porting/relief operations), I put a small radius on the edge of the relief - this helps to reduce the ring hang-up and also reduces the amount of cuts and scrapes to my dang hands!

Here are some pictures and babble from a recent build:

Attachment 405854

Attachment 405855

JWL 09-04-2019 07:13 AM

Re: How to Install Piston Rings in a Relieved Block
 

The method I used for many years was to modify my ring compressor to follow the contour of the block. It doesn't have to be a perfect fit, just close enough to prevent ring hangups.

Ronnie 09-04-2019 09:19 AM

Re: How to Install Piston Rings in a Relieved Block
 

Easy fix x 2 ^^^


R

Chuck Kuntz 09-04-2019 02:38 PM

Re: How to Install Piston Rings in a Relieved Block
 

I got them installed but a paint stick was too thick. I ground a slight radius on a thick bladed screw driver tip and that worked well. Three piece bottom oil ring was the only challenge. Never too old to learn something new. Thanks to all that responded.
Chuck

supereal 09-05-2019 10:57 AM

Re: How to Install Piston Rings in a Relieved Block
 

Be sure that the top piston ring is not exposed at top dead center. This is due to an overzealous attempt to "relieve" the block. Last year a customer brought in a very nice T Bird he bought on line. It wouldn't run well, so we pulled the heads. At the top of the stroke, the whole side of the ring was exposed in the place where the block was ground down! Porting and relieving was popular among hot rodders years ago, but for street use they were misplaced.

Pete 09-05-2019 11:14 AM

Re: How to Install Piston Rings in a Relieved Block
 

Besides JWL's method which will work on any bore size, you can make a dedicated compressor from a piece of cylinder sleeve the SAME ID AS THE ENGINE BORE. You fit the bottom edge exactly to the relief and taper the inside.
The advantage of this type is, there is no tendency for the compressor to slide down the bore and pinch a ring.

The top ring should end up at least .200 below the edge of the relief.

frnkeore 09-05-2019 12:26 PM

Re: How to Install Piston Rings in a Relieved Block
 

Quote:

Originally Posted by Pete (Post 1795772)
The top ring should end up at least .200 below the edge of the relief.

That would mean custom pistons only, for relieved blocks? My factory Ford pistons, have the first ring at .250, below the edge of the crown.

Pete 09-05-2019 04:06 PM

Re: How to Install Piston Rings in a Relieved Block
 

Quote:

Originally Posted by frnkeore (Post 1795799)
That would mean custom pistons only, for relieved blocks? My factory Ford pistons, have the first ring at .250, below the edge of the crown.

I wouldn't put a cast piston in a demo motor driven by an electric motor.


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