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-   -   What I Did on My Lunch Hour (https://www.fordbarn.com/forum/showthread.php?t=58219)

Vic Piano 02-21-2012 10:48 AM

Re: What I Did on My Lunch Hour
 

This morning I went out to the garage with the intention of flipping the Columbia over so I could finish painting it. I flipped it and had it resting on some bubble wrap. Started to paint and quickly ran out…:mad: And you guessed it… that was the last of the paint that I had. A quick trip up to the local auto parts store and the problem was solved. Now the Columbia is adorned in nice new paint.:D
http://i115.photobucket.com/albums/n...2012/011-3.jpg
Now I’ve got to get the backing plates, torque tub, etc. prepped and painted…:cool:

Vic Piano 02-22-2012 09:12 AM

Re: What I Did on My Lunch Hour
 

It’s been a bit slow going the last few days as I haven’t had much time available to devote to the Zephyr:( I did however get one of the backing plates cleaned and painted…
http://i115.photobucket.com/albums/n...012/001-15.jpg
http://i115.photobucket.com/albums/n...012/002-14.jpg
I also was able to clean and paint a few related brake parts.:cool:
http://i115.photobucket.com/albums/n...012/003-12.jpg

Vic Piano 02-22-2012 03:46 PM

Re: What I Did on My Lunch Hour
 

Ok, here's a question for those in the know. I just received two NOS dog bones for the rear shocks on the Lincoln Zephyr. The NOS DB's measure 4" center to center which is what is listed in the LZ parts book however; the DB's I removed are 5" center to center.:confused:
http://i115.photobucket.com/albums/n...2012/006-7.jpg
There are no ID numbers on any of the DB's, so here's my question; what, if any difference will the shorter DB's make, and could it be that convertibles had the longer DB's to compensate for the weight difference? Thanks in advance for any help. Vic

V8COOPMAN 02-22-2012 04:14 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by Vic Piano (Post 369603)
This morning I went out to the garage with the intention of flipping the Columbia over so I could finish painting it. I flipped it and had it resting on some bubble wrap. Started to paint and quickly ran out…:mad: And you guessed it… that was the last of the paint that I had. A quick trip up to the local auto parts store and the problem was solved. Now the Columbia is adorned in nice new paint.:D
http://i115.photobucket.com/albums/n...2012/011-3.jpg
Now I’ve got to get the backing plates, torque tub, etc. prepped and painted…:cool:

I've had a '39 Lincoln in the past and don't recall the axle housings being that terribly rough. Did Lincoln perhaps use a different casting process than Ford? DD

Kube 02-22-2012 04:30 PM

Re: What I Did on My Lunch Hour
 

1 Attachment(s)
Quote:

Originally Posted by V8COOPMAN (Post 370562)
I've had a '39 Lincoln in the past and don't recall the axle housings being that terribly rough. Did Lincoln perhaps use a different casting process than Ford? DD

Coopman, My '39 Zephyr coupe has smooth castings, just like all my '39 and '40 Ford axle housings. I can only go by that one but maybe the Lincoln convertibles were different???
Here's a picture of a Ford...

BILL WZOREK 02-22-2012 04:37 PM

Re: What I Did on My Lunch Hour
 

Vic
Think of it this way with the 4" link on the shock arm will have to come down.
now you have more travel up or in reality the body has more travel down.
Correct me if I am wrong you have a better chance of BOTTOMING OUT then going over a hill and having day lite under the rear wheel.( or maybe not after riding with you last time LOL LOL )
If the shock has no more movement to go up and the body still wants to come down !!!
Well you connect the dots ::::::: SOMIN GONA BRAKE

Long Story short My book also says 4" links.

Vic Piano 02-22-2012 05:04 PM

Re: What I Did on My Lunch Hour
 

Bill, I found out that the 4" is correct for the '39 LZ. The 5" that I took out was a replacement part. Vic

Vic Piano 02-22-2012 05:15 PM

Re: What I Did on My Lunch Hour
 

Kube & Coopman, I was wondering about the castings myself because the rear that came out of the '39 Zephyr and the rear in my '39 Ford CS are both smooth, as is the banjo on the Columbia.:confused: This Columbia came out of a '39 Zephyr Coupe...

Vic Piano 02-22-2012 05:47 PM

Re: What I Did on My Lunch Hour
 

I did some research and found out that Columbia cast the axle housing for the conversion. Obviously Columbia was not as critical as Ford with the castings.:eek:

Kube 02-22-2012 06:43 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by Vic Piano (Post 370623)
I did some research and found out that Columbia cast the axle housing for the conversion. Obviously Columbia was not as critical as Ford with the castings.:eek:

Hmmm... now maybe I am confused. The Columbia housing you have looks decent. The Ford (Lincoln) housing is the one I was wondering about.

I went and looked again (memory isn't what it once was) and both housings on all my cars are smooth, even the Lincoln.

Kube 02-22-2012 07:02 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by Vic Piano (Post 370601)
Kube & Coopman, I was wondering about the castings myself because the rear that came out of the '39 Zephyr and the rear in my '39 Ford CS are both smooth, as is the banjo on the Columbia.:confused: This Columbia came out of a '39 Zephyr Coupe...

Hey Vic, If you wouldn't mind, I'd really appreciate you sharing with me the documentation you found that shows Columbia cast their own housings. I really enjoy that kind of stuff. It never occurred to me they (Columbia) would go to the expense. Rather, I figured the housings were supplied by Ford and simply modified by Columbia. I figured that as the Columbia housings all have the regular axle housing Ford part numbers cast on them.
I went out and looked at all the housings in my cars (Lincoln and Fords) and found all of them, including the unrestored cars to be smooth.
Might just be the photo but it looks like your Columbia housing is pretty decent. I was wondering about the Ford (Lincoln) axle housing.

Vic Piano 02-22-2012 07:51 PM

Re: What I Did on My Lunch Hour
 

I would agree with you, I thought that Columbia only cast the housing that contained the overdrive. I Googled Columbia Axle Co. and found a bunch of info, but could not find anything from the actual Columbia Axle Co. that confirmed that they did the casting. I talked with John Connelly of Columbia two speed Parts, Inc. and he said that Columbia cast the axle housings for the conversion. It's obvious that the Columbia castings are not as nice (smooth) at the FoMoCo axles castings. There is a brass tag on the Columbia that I have with the following info stamped into it. 40-100A-52 No: 8070 Columbia Axle Co.
Apparently the 40 is the year of production and (according to John Connelly) they most likely were installed in late '39 Zephyrs (like cars, they were produced early). If someone ordered a new Zephyr, with a Columbia in '39, the factory installed the unit. Only Lincoln did this, if someone wanted a Columbia in a Ford or Mercury, the dealer did the installation. I'm going to continue my search and see if I can locate some original documentation from Columbia.

Kube 02-22-2012 07:53 PM

Re: What I Did on My Lunch Hour
 

I was talking about the axle housings - not the center section.
I agree with John in regard to the approval of Columbia's in Fords vs. Lincoln. In the Ford (1940) it was not authorized as many think.

Vic Piano 02-23-2012 07:05 AM

Re: What I Did on My Lunch Hour
 

The center section (on the Columbia) is a Ford produced part, the axle housings, according to John, were produced by Columbia which would account for the difference in the finish (not as smooth as Ford built axle housings). However, the Columbia in your photo looks smooth as glass. Without actual documentation from Columbia (I’m still trying to find it), it will remain a mystery.

Vic Piano 02-27-2012 09:12 AM

Re: What I Did on My Lunch Hour
 

Well, we didn't get anything done on the Zephyr this weekend, instead of working in the garage, we drive one of our non-Flatheads (the '63 Studebaker Avanti) down to Long boat Key for the weekend... We saw a beautiful ’55 Pontiac Convertible with a Continental Kit, a ’55 Chevy Two Door hard top and a ’40 Ford Coupe out on the road. I didn’t take a camera with me so, no photos. Vic

Kube 02-27-2012 04:22 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by Vic Piano (Post 370973)
The center section (on the Columbia) is a Ford produced part, the axle housings, according to John, were produced by Columbia which would account for the difference in the finish (not as smooth as Ford built axle housings). However, the Columbia in your photo looks smooth as glass. Without actual documentation from Columbia (I’m still trying to find it), it will remain a mystery.

After doing more checking it appears that Columbia did in fact modify the right FORD axle housing castings. That certainly explains the Ford casting numbers. The left housing required NO modification. That being the case, the left housing was simply re-used from the stock assembly.
The center section was a Columbia housing, produced by Columbia.

Vic Piano 02-27-2012 05:00 PM

Re: What I Did on My Lunch Hour
 

When you say the center section, are you referring to the "banjo" or the housing for the Columbia gears? Also, the Zephyr (when ordered with a Columbia) had the unit installed at the factory so, could it be that (for the Zephyr) Columbia cast both sides and delivered it to Lincoln already assembled as a unit? That's just about the only thing that would explain the roughness of the castings...:confused:

Kube 02-27-2012 05:23 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by Vic Piano (Post 374738)
When you say the center section, are you referring to the "banjo" or the housing for the Columbia gears? The housing for the Columbia gears. Also, the Zephyr (when ordered with a Columbia) had the unit installed at the factory so, could it be that (for the Zephyr) Columbia cast both sides and delivered it to Lincoln already assembled as a unit? It appears Ford supplied Columbia with the requisite pieces (castings) and Columbia assembled them as a "unit". That's just about the only thing that would explain the roughness of the castings...:confused:

Are both axle housings the same "texture"?

Vic Piano 02-27-2012 05:37 PM

Re: What I Did on My Lunch Hour
 

Yes they are, the center section "banjo" is smooth as is the complete stock rear axle that came out of the car. The axles on the Columbia are both "textured", not at all smooth.

V8COOPMAN 02-27-2012 08:18 PM

Re: What I Did on My Lunch Hour
 

Pretty much LOOKS like the rust pits that I covered-up with spray bombs on my stuff forty-five years ago and called it "restored", before I knew the difference. DD

Vic Piano 02-28-2012 07:40 AM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by V8COOPMAN (Post 374910)
Pretty much LOOKS like the rust pits that I covered-up with spray bombs on my stuff forty-five years ago and called it "restored", before I knew the difference. DD


Wow, it ONLY took you forty-five years to know the difference... :rolleyes: Look a little closer at the photo I posted, if they really are "rust pits" wouldn't it stand to reason that the "banjo” as well as the spring perches would also be pitted...? :eek: Something more for you to ponder.

V12Bill 02-28-2012 02:01 PM

Re: What I Did on My Lunch Hour
 

In NJ is is not uncommon to find pits in the axle housings. NJ is damp in the summer and salt is used on the highways all winter long. The center sections are usually smooth because the oil leaked out of the housing and gave it a nice protective coating. The leaking oil also protected the ends of the axle housings from rust and it is not uncommon to have smooth areas on them.

Vic Piano 02-28-2012 02:51 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by V12Bill (Post 375422)
In NJ is is not uncommon to find pits in the axle housings. NJ is damp in the summer and salt is used on the highways all winter long. The center sections are usually smooth because the oil leaked out of the housing and gave it a nice protective coating. The leaking oil also protected the ends of the axle housings from rust and it is not uncommon to have smooth areas on them.

My first car was a '48 Ford TuDor (that I bought on Long Island, NY). It had lived its life on LI from new in '48. It was (and I think still is) common practice to "salt" the roads in the winter on LI:(. I owned several '30's and '40's vintage Flatheads while I lived there and never saw a rear that was as "textured" as the Columbia I have. The Zephyr was also a LI car from new and the rear we pulled out has a smooth finish as does our '39 Ford CS, also a LI car. It is a conundrum however, based on the limited information I've been able to obtain, I know for sure that the "Columbia" side of the axle was in fact made by Columbia, which may or may not account for the "textured" finish:confused:... Bottom line for me is this; I'm not too concerned with the outward appearance of the Columbia, I want the unit to function as it should because we plan to drive this car quite a bit and that includes some long road trips. She will not be a Trailer Queen.;)

Kube 02-28-2012 03:02 PM

Re: What I Did on My Lunch Hour
 

Vic, With due respect and to offer a bit of (obviously needed) clarification I's like to reiterate in part my earlier post:
The axle housings were not CAST by Columbia. Rather, the right housing was CAST by Ford and MODIFIED by Columbia.
Columbia did NOT cast axle housings. Period.

When I began to read this thread I initially became interested in the "texture" as I'd not seen that before on a "restored" assembly. It had not occurred to me that you would have painted over a pitted (rusted) housing as must surely be the only plausible explanation. That is the sole reason I inquired about the "texture" in the first place.

It was my mistake to assume. You know what is said about those that assume.

Vic Piano 02-28-2012 03:44 PM

Re: What I Did on My Lunch Hour
 

Kube, Paint over rust (your assumption) that’s very funny… in fact, I prepped the entire assembly however; I did not grind it smooth as I'm not that anal and I want function over finish in this instance (I don’t build Trailer Queens), prior to priming and painting it. Further, I talked with John Connelly of Columbia two speed Parts, Inc., he said that Columbia cast the axle housings for the conversion (my assumption is that he is correct, while it is possible that he was only referring to the right axle housing being modified by Columbia, he did not clarify that). With all due respect, where did you get your information?

Kube 02-28-2012 04:18 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by Vic Piano (Post 375476)
Kube, Paint over rust (your assumption) that’s very funny… in fact, I prepped the entire assembly however; I did not grind it smooth as I'm not that anal and I want function over finish in this instance (I don’t build Trailer Queens), prior to priming and painting it. Further, I talked with John Connelly of Columbia two speed Parts, Inc., he said that Columbia cast the axle housings for the conversion (my assumption is that he is correct, while it is possible that he was only referring to the right axle housing being modified by Columbia, he did not clarify that). With all due respect, where did you get your information?

Sorry for any confusion I have apparently caused you. I didn't mean over rust but rather pitted housings. From personal experience, I know you went to a lot of trouble to build that differential up. It simply had not occurred to me that after all that effort you would not fill any pitting. Regardless, we know know the "story".
I think if you speak with John once again he will clarify what I have told you in regard to the housings. He knows me and knows the lengths I go to to research this type of thing.

Vic Piano 02-28-2012 04:43 PM

Re: What I Did on My Lunch Hour
 

No confusion here, I never intended to smooth the axle as it is not visible unless you are under the car and, as I mentioned, I'm more concerned with function then vanity. You didn't say where you got your information, I'd appreciate knowing as I want to learn more about the Columbia Axle Company.

Vic Piano 03-14-2012 06:36 AM

Re: What I Did on My Lunch Hour
 

For those of you that have been following our slow but continuing progress on the '39 LZ, as well as those who like to actually drive their cars more than just on and off of trailers... Hopefully we'll be getting back to working on the Zephyr next weekend. I was hoping to have her back together and on the road for the "Barner's Bash" this weekend but we've been out of town for the last three weekends. Stay tuned as the fun will continue.:D
http://i115.photobucket.com/albums/n...2012/013-1.jpg

Vic Piano 03-19-2012 10:01 AM

Re: What I Did on My Lunch Hour
 

Now that the "Barner's Bash" is over, it's almost time to get back to work on the '39 Zephyr. Here's a photo of the rear shocks :) (rebuilt by Bill Wzorek) along with the correct NOS dog bones. I'm really looking forward to driving the "new" Zephyr... :D
http://i115.photobucket.com/albums/n...012/001-20.jpg

Vic Piano 04-02-2012 03:11 PM

Re: What I Did on My Lunch Hour
 

Well, I'm finally going to be home for a couple of weekends in a row, so I hope we can get some more work done on the Zephyr:D. I'll post photos of the fun and hope I don't offend anyone’s sensibilities (if they don't like looking at a 72 year old undercarriage that does not shine like a mirror):eek:. This car has been, and will continue to be, driven as much as possible, and I can't wait to get her back on the road.:cool::)

Vic Piano 04-08-2012 09:38 AM

Re: What I Did on My Lunch Hour
 

We finally got a chance to get some work done on the Zephyr.:D Yesterday Mike and Jeff came over and we installed the transmission and brake & clutch pedal assemblies and assorted linkage. We didn't have enough time to get the rear back into the car, that'll be the next step.:)

41ford1 04-08-2012 02:37 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by Vic Piano (Post 398956)
This car has been, and will continue to be, driven as much as possible, and I can't wait to get her back on the road.:cool::)


Well, that is what they were built for. I'll bet you can't wait to be toolin' around in it.

Vic Piano 04-08-2012 07:04 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by 41ford1 (Post 402861)
Well, that is what they were built for. I'll bet you can't wait to be toolin' around in it.

We might even get her ready in time for the New England tour:eek: but I think the Moonshine Festival is a more attainable goal.;)

41ford1 04-08-2012 07:15 PM

Re: What I Did on My Lunch Hour
 

Put the Zephyr on the train and do NE tour. A step by step operations placard will work for the Auto Train guys. The tour is coming together and it should be good. You will like it.

KiWinUS 04-08-2012 07:19 PM

Re: What I Did on My Lunch Hour
 

I would just let KiWi,s Towing come & haul that ol junker off so you dont have to waste time on her !!!!
He prob wont charge you to haul her off ..... jus cause he likes ya !!!!
Plus that would let you spend time on that magnificent house & get his room in the house finished so he can move in !!
Cheers

Tony

B-O-B 04-08-2012 07:23 PM

Re: What I Did on My Lunch Hour
 

Tony only haul it off if he throws in the plaid jacket!!! heh heh he

41ford1 04-08-2012 07:26 PM

Re: What I Did on My Lunch Hour
 

Oh Yeah! If you come to the NE tour you have to bring that plaid jacket!!!

Vic Piano 04-08-2012 07:36 PM

Re: What I Did on My Lunch Hour
 

Tony, all I can say is "be careful what you wish for"...;) LOL. I can't believe that my jacket made such a hit with everyone...:rolleyes: Maybe we could make it the official "Barner's Bash" Jacket...:D Here's another shot of me with my daughter at her wedding rehearsal.
http://i115.photobucket.com/albums/n...71192580_n.jpg

41ford1 04-08-2012 07:41 PM

Re: What I Did on My Lunch Hour
 

Lets face it. The Zephyr needs plaid seat covers even if its only temporary.

Ken/Alabama 04-08-2012 07:41 PM

Re: What I Did on My Lunch Hour
 

Quote:

Originally Posted by Vic Piano (Post 370548)
Ok, here's a question for those in the know. I just received two NOS dog bones for the rear shocks on the Lincoln Zephyr. The NOS DB's measure 4" center to center which is what is listed in the LZ parts book however; the DB's I removed are 5" center to center.:confused:
http://i115.photobucket.com/albums/n...2012/006-7.jpg
There are no ID numbers on any of the DB's, so here's my question; what, if any difference will the shorter DB's make, and could it be that convertibles had the longer DB's to compensate for the weight difference? Thanks in advance for any help. Vic

The dogbone you removed isnt correct for the Zephyr . The other two look to be correct. The Zephyr dogbone doesnt have a rubber bushing inside of it,the steel ball end of the stud is crimped in there much like a ball joint or tie rod end.


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