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-   -   1930 Ford Sheetmetal Work (https://www.fordbarn.com/forum/showthread.php?t=23323)

pooch 12-26-2010 05:49 PM

Re: 1930 Ford Sheetmetal Work
 

Yo Flop, I have been in the sandblasting game for 35 years. so that is why I cringe at disc sanding panels.

That coupe paint looks pretty good.

I take it you do not have a sandblaster and I figure your old sand paper is clogging with paint and causing heat before you get to metal, as well as the sand marks in panel..

Try a heat gun and a sharp putty knife to melt paint off.

Then if you must, it will be a very light lick over with 120 grade.

Get a 2 inch wide putty knife and cut it back to about 1 1/2 inches LONG and round the edges off, so it is short and very stiff.

Heat the paint and you will know when it gets soft enough to peel off in sheets, way before any excess heat will warp panel.

Start on an angle with knife under paint and blow heat forward and keep going.

You would do that 1/4 panel in about 15 minutes.

Thick paint is best for heat, not so good with thin paint.

Some types of paint don't react too well to heat, then you must resort to stripper if you do not have a blaster.

If I have to strip a panel smooth, no blast profile for paint tooth, I run over with an orbital sander with worn out 36 grit.

Gives a perfect tooth for primer.


Here is one of my old videos. I will make a better one next time I have to blast and get dirty.

(apologies for work behind hand a bit, because I was holding cam with one hand while blasting and thinking the lens was getting peppered.

I will cover the cam with plastic next time for a better view).

http://i86.photobucket.com/albums/k1...Movie_0001.jpg

BRENT in 10-uh-C 12-26-2010 06:04 PM

Re: 1930 Ford Sheetmetal Work
 

Wow Pooch, ...maybe it was a good thing your hand WAS there to protect the camera lens from ricocheting media!! I DO agree with your assessment regarding stripping using a disc.


One thing in FLOP's defense regarding the paint stripping is when doing a customer project, often times the 'how', --or 'what' he wants to do it is not an option. There are things we do that might cause others to question why we did it that way when the true answer is either we did not have the budget to do it the proper way, ...or the customer did not want it done that way.

30cab, check for a PM.

.

pooch 12-26-2010 06:29 PM

Re: 1930 Ford Sheetmetal Work
 

Just to add, I did not use this plastic bottle blaster when I was doing it full time.

I sold all my industrial gear when I retired.

The bottle is just an example of how to make a clog free suction/gravity fully adjustable set up.

Flop 12-29-2010 03:54 PM

Re: 1930 Ford Sheetmetal Work
 

just about finished up with the body today besides bending the edges over the subframe on the new patches.

the passenger quarter was the last piece.

really solid but the break where it wrapped under neath was gone

made a new piece for it

http://i130.photobucket.com/albums/p..._2749043_n.jpg

http://i130.photobucket.com/albums/p..._6044476_n.jpg

couldnt figure out how to make it in one long piece so 2 pieces it was

http://i130.photobucket.com/albums/p..._5729177_n.jpg

just about done except for the edge it still needs some more smoothing where it wraps into the wheel well

http://i130.photobucket.com/albums/p..._3214533_n.jpg

and we are just about done with the body!!

http://i130.photobucket.com/albums/p..._1695037_n.jpg

Fred K-OR 12-29-2010 04:37 PM

Re: 1930 Ford Sheetmetal Work
 

Flop, great job and looks like a brand new A body.

1930fordor 12-29-2010 04:53 PM

Re: 1930 Ford Sheetmetal Work
 

Nice work Flop. I agree with you about the stud gun one of the best purchases I made also.

D-Russ 12-30-2010 10:20 AM

Re: 1930 Ford Sheetmetal Work
 

Awesome work as usual Flop. How's the Pontiac coming along? I noticed a few cameo shots in this thread.;)

Flop 01-01-2011 01:03 PM

Re: 1930 Ford Sheetmetal Work
 

thanks again guys. not done yet still got some little stuff and fenders to fix

dash needs some extra holes filled thats the next small project .is the passenger side of the dash supposed to have the reveal in it .you can see it where the sanding marks are.if it not its a hell of a perfect creas put in some how .

http://i130.photobucket.com/albums/p..._2338752_n.jpg


heres a pic of what everyones been asking for. what tools i use to do this stuff. once again i have no compressor use a 4500 rpms sander and a 4 1/2 inch grinder with the rubber backer cut way down so ya get less grinder marks


http://i130.photobucket.com/albums/p...d/DSC03272.jpg


Druss pontiac is being neglected havent touched it in months .

BCCHOPIT 01-02-2011 01:23 PM

Re: 1930 Ford Sheetmetal Work
 

Nice work Flop...
Keep us posted
Bill

CWPASADENA 01-02-2011 02:50 PM

Re: 1930 Ford Sheetmetal Work
 

Quote:

Originally Posted by Flop (Post 130564)

also tiged up some stress cracks behind the bracket that holds the support rod to the rad

http://i130.photobucket.com/albums/p...4_942801_n.jpg

http://i130.photobucket.com/albums/p..._7666935_n.jpg

Just a suggestion:

It appears you are working on an early '30. These firewalls had a bad habit about cracking around the radiator rod mounts. Ford later made a revision and added reinforcements to the back side of the firewall to help keep this from happening. You may want to think about adding something to reinforce this area. I have a early '30 Tudor that had this same problem and did not want it to re-occure so I reinforced this area when I did the repair.

Just a thought.

Chris

BRENT in 10-uh-C 01-02-2011 04:22 PM

Re: 1930 Ford Sheetmetal Work
 

4 Attachment(s)
Quote:

Originally Posted by CWPASADENA (Post 136490)
Just a suggestion:

It appears you are working on an early '30. These firewalls had a bad habit about cracking around the radiator rod mounts. Ford later made a revision and added reinforcements to the back side of the firewall to help keep this from happening. You may want to think about adding something to reinforce this area. I have a early '30 Tudor that had this same problem and did not want it to re-occure so I reinforced this area when I did the repair.

Just a thought.

Chris

Yes, I didn't want to be the one that said something but since Chris mentioned it, this is true. Honestly, it appears the way this has been repaired will very likely allow the crack to return since there is no welded strength around the rivets and it appears the ending-hole was not drilled to eliminate the continued spreading of the crack.

Below is a few images showing the cracks drilled, vee-ed, and filled. The reinforcing plates are added to the back side and the 4 holes are plug welded and metalfinished smooth to look more like a spot weld. The firewall rivets are heated & bucked in with a 3X gun to entirely fill the firewall hole first, then it is ground nearly flat on the backside and then waffled. The reason it is done that way is so the shank of the rivet can be red hot during installation for maximum swelling. The waffle tool is designed to be used cold, so thus it is done in two stages.

.

Flop 01-05-2011 12:17 PM

Re: 1930 Ford Sheetmetal Work
 

good tips guys

extra holes in the dash that gotta disappear

http://i130.photobucket.com/albums/p..._3746392_n.jpg

http://i130.photobucket.com/albums/p..._6500055_n.jpg

http://i130.photobucket.com/albums/p...0_313704_n.jpg

http://i130.photobucket.com/albums/p..._2077043_n.jpg

http://i130.photobucket.com/albums/p..._2256169_n.jpg

Fred K-OR 01-05-2011 12:42 PM

Re: 1930 Ford Sheetmetal Work
 

Nice, what did you use for the plugs?

Jason in TX 01-05-2011 01:24 PM

Re: 1930 Ford Sheetmetal Work
 

About to go through all the same exact repairs on the coupe. Wish I could just drop it off! I'll be referring to this post a whole lot!

Flop 03-01-2011 04:40 PM

Re: 1930 Ford Sheetmetal Work
 

of course it went to the sandblaster on the snowiest day of the year

http://i130.photobucket.com/albums/p...d/DSC03309.jpg

and this is what it looked like when it came back and headed back to its owner

this is just in epoxy primer no body filler

http://i130.photobucket.com/albums/p...d/DSC03386.jpg

here is a short video of the car on youtube as well

https://www.youtube.com/watch?v=hXVHPi9836c

Jason in TX 03-01-2011 04:52 PM

Re: 1930 Ford Sheetmetal Work
 

Yup. That's real nice. How many hours do you have in repairs?

Mike V. Florida 03-01-2011 05:45 PM

Re: 1930 Ford Sheetmetal Work
 

Quote:

Originally Posted by Flop (Post 132550)
Ya get some heat from the stud gun and ya get a shrink from that mixed with the pull from the stud.


I saw at USA Weld a shrinking tip for a stud gun. I don't know if it will fit your gun.

Flop 03-02-2011 07:28 AM

Re: 1930 Ford Sheetmetal Work
 

Jason I have between 40 and 50 hours into the car on the sheetmetal work.

Mike I have the shriknking tip it work well for a small shrink.

Flop 04-22-2011 06:09 AM

Re: 1930 Ford Sheetmetal Work
 

2 separate customers sets of fenders i will be posting up soon

http://i130.photobucket.com/albums/p...ad/fenders.jpg

1931 flamingo 04-22-2011 04:12 PM

Re: 1930 Ford Sheetmetal Work
 

Love your work and finished products.
Paul in CT


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