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Old 06-02-2015, 10:34 PM   #1
700rpm
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Default Update on ring clearances

I've been struggling with what I perceived as an over-tight engine since the rebuild last spring. Here is the earlier thread on it:
http://fordbarn.com/forum/showthread.php?t=154688

Most theories came down to too tight of a clearance on the rings.

I finally pulled the pistons and checked my ring gap on the top two rings on all four cylinders, and they were all .020 ±, well within mfgr's specs (Hastings, from Snyder's). Piston clearance on all four was .004+, which also seems to be the consensus here and elsewhere on proper piston clearance. Tomorrow or the next day I’ll reassemble and drive it. I don’t know what else can be causing it to seize up when warmed up, except maybe -maybe!- it is still in the break-in phase. But I'm out of options and it's driving season, and since I found no serious damage inside, I'm gonna drive it! If there is a serious problem, I guess it will eventually show up.
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Old 06-02-2015, 10:40 PM   #2
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Default Re: Update on ring clearances

Are the coolant chambers totally clean, especially the rear two on the drivers side?

That's where I find most of the rust and junk that accumulates.
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Old 06-02-2015, 11:33 PM   #3
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Default Re: Update on ring clearances

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Originally Posted by Tom Wesenberg View Post
Are the coolant chambers totally clean, especially the rear two on the drivers side?

That's where I find most of the rust and junk that accumulates.
Yes. The block was hot tanked before the initial reassembly, and while there is some minor rust accumulating, I have run it only with a rust preventative and a tablespoon of water soluable oil since the rebuild, so the rust is minimal. When I get it running, I may use your vinegar treatment too. But it has shown no signs of overheating since the rebuild; it runs just about where it should, according to temp gun readings I've taken. Even cylinders 3 & 4. It's been a real mystery.
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Old 06-03-2015, 12:13 AM   #4
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Default Re: Update on ring clearances

I agree, since the ring and piston clearances are fine, I see no reason for it to get tight and stop. If you have a temp gun, the next time it gets tight, I'd immediately take the temp of each spark plug base, and each cylinder just below the water jacket.
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Old 06-03-2015, 02:25 AM   #5
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Default Re: Update on ring clearances

How is your gas flow?

Even if you are checking the air/gas ratio idling, it may be starving a little on running at high speed and causing the innards to overheat and expand.

I have always been told to make sure of no lean-ness on running in , and err on the side of richness .

Could you fit an exhaust temp probe and then be able to check for overheating while driving ?
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Old 06-03-2015, 05:13 AM   #6
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Default Re: Update on ring clearances

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Quote:
Originally Posted by 700rpm View Post
I've been struggling with what I perceived as an over-tight engine since the rebuild last spring. Here is the earlier thread on it:
http://fordbarn.com/forum/showthread.php?t=154688

Most theories came down to too tight of a clearance on the rings.

I finally pulled the pistons and checked my ring gap on the top two rings on all four cylinders, and they were all .020 ±, well within mfgr's specs (Hastings, from Snyder's). Piston clearance on all four was .004+, which also seems to be the consensus here and elsewhere on proper piston clearance. Tomorrow or the next day I’ll reassemble and drive it. I don’t know what else can be causing it to seize up when warmed up, except maybe -maybe!- it is still in the break-in phase. But I'm out of options and it's driving season, and since I found no serious damage inside, I'm gonna drive it! If there is a serious problem, I guess it will eventually show up.
Are the pistons solid skirt or split skirt? This could be the problem. It has been my experience that split skirt pistons will expand more.
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Old 06-03-2015, 06:45 AM   #7
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Default Re: Update on ring clearances

I don't recall, did you post pictures of the piston skirts?
Show both sides, the thrust side and the opposite side of the skirt.
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Old 06-03-2015, 03:03 PM   #8
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Default Re: Update on ring clearances

Ya...I'd like to see photos of the skirts..

Something is wrong in #4 hole..also some others..
Either it was put together dirty or the pistons are sticking(could be the rings are welding
too the walls), use a magnifying glass on the rings. The holes look out-of-round.
Find someone to truly measure the holes(top and bottom in 2 directions) and the pistons.

Look at the photos from the original post..
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Old 06-03-2015, 08:32 PM   #9
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Default Re: Update on ring clearances

Pistons are not split skirt, and there's no indication of damage to the cylinder walls beyond minor scratching, too fine to feel with a fingernail. Engine was sleeved back to standard and honed for final cylinder/piston fit by one of the best engine shops in Portland. Car runs rich, not lean (in spite of new Renner's jets).
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Old 06-03-2015, 08:38 PM   #10
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Default Re: Update on ring clearances

This might be a stupid question any chance that the sleeves are moving or expanding with the engine gets to operating temperature. Something has to be binding somewhere .
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Old 06-03-2015, 10:17 PM   #11
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Default Re: Update on ring clearances

Any chance the oil pump may not be working up to full flow specs?
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Old 06-03-2015, 10:21 PM   #12
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Default Re: Update on ring clearances

Quote:
Originally Posted by d.j. moordigian View Post
Ya...I'd like to see photos of the skirts..

Something is wrong in #4 hole..also some others..
Either it was put together dirty or the pistons are sticking(could be the rings are welding
too the walls), use a magnifying glass on the rings. The holes look out-of-round.
Find someone to truly measure the holes(top and bottom in 2 directions) and the pistons.

Look at the photos from the original post..
700,
PLEASE listen & follow up with d. j, he is an EXPERT in this field. TRUST me, I've known him for about 38 FINE years!
Bro Bill W.
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Old 06-05-2015, 09:38 AM   #13
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Default Re: Update on ring clearances

Look at the bottom side of the rings,.....are they still dark or are they shinny?
Make sure the second ring is installed correctly, it's an oil control ring!

What does the "tops" of the rod bearings look like..photo?

Ya...it does have a lot of carbon and it's also rich..
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Old 06-05-2015, 11:20 AM   #14
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Default Re: Update on ring clearances

Quote:
checked my ring gap on the top two rings on all four cylinders
What about the end gap on the other rings?
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Old 06-05-2015, 12:03 PM   #15
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Default Re: Update on ring clearances

Pull the pistons. Any scuffing will be noticed on them, and maybe not on the bore surface.
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Old 06-05-2015, 06:22 PM   #16
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Default Re: Update on ring clearances

Oil rings were gapped at .010. I pulled the pistons. No scuffing apparent.
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Old 06-06-2015, 01:54 AM   #17
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Default Re: Update on ring clearances

I personally would keep inspecting the rest of the engine somewhere there is something with to little clearance if not piston and rings must be deeper in the engine
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Old 06-06-2015, 11:34 AM   #18
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Default Re: Update on ring clearances

Maybe a defective sleeve is moving round at operating temperature and pinching a piston (or several) just enough to seize the warmed-up engine before the oil film is lost-thus no scoring. Stranger things have happened! If you just keep running it, as it breaks in, it may keep running long enough to wipe off the oil film and then score the pistons and walls.
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Old 06-06-2015, 02:35 PM   #19
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Default Re: Update on ring clearances

Have you checked brg clearances??
Evidently you've got the pistons out, how hard is it to turn over with the pistons out??
With one in? with two in, etc??
Paul in CT
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Old 06-06-2015, 02:52 PM   #20
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Default Re: Update on ring clearances

Be sure to look at the piston wrist pins. One of my Model T engines locked up due to the wrist pin seizing within the piston. This was a newly rebuilt motor with about 1500 miles on it. We pulled the engine apart and saw nothing wrong until it was noticed that one of the rods was "stiff". Had to cut the piston apart to salvage the rod. It's odd, but given the quality of our "new" parts nowadays, you have to look deep.
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